Foundations of Materials Science and Engineering
6th Edition
ISBN: 9781259696558
Author: SMITH
Publisher: MCG
expand_more
expand_more
format_list_bulleted
Concept explainers
Textbook Question
Chapter 9.13, Problem 28KCP
(a) Describe the three principal casting processes used for aluminum alloys, (b) How are aluminum casting alloys classified? (c) What is the most important alloying element for aluminum casting alloys? Why?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
2.
(a) Nickel-based alloys are used for gas turbine blades in aerospace engines. Briefly discuss the characteristics that make these alloys the choice for this application.
(b) Single-crystal technology is applied to nickel alloys that are used as gas turbine blades in aerospace engines. With the aid of sketches describe how a single-crystal casting can be manufactured and explain why a single-crystal casting is likely to have superior creep resistance than a directly-solidified one.
(c) Demonstrate the application of the Ten-percent Rule by calculating the approximate tensile strength and elastic modulus in the 0˚ direction of a carbon-fibre reinforced polymer composite if the strength and elastic modulus in the 0˚ single ply are 3620 MPa and 143 GPa respectively. The lay-up sequence of the composite is [02/+45/-45/902]s.
1 Plastic Deformation Occurs Through Dislocation Motion...
...so in order to make a material stronger, we should prevent dislocations from moving. For each of the
following alloys, identify the strengthening mechanism and explain how it impedes dislocation motion:
A. An aluminum alloy "inoculated" with TiB2 during solidification, producing a large number of small
grains.
B. Monel, a corrosion-resistant solid solution of Ni and Cu.
C. An aluminum-lithium aerospace alloy containing precipitates of Al3Li.
D. Wrought iron, which is often worked into complex shapes such as railings or furniture.
(a) Briefly describe at least five methods to increase the strength of materials.
(b) What are the metallurgical/processing techniques employed to enhance the creep resistance
of metal alloys?
(c) Cite three variables that determine the microstructure of an alloy.
(d) What are the most common types of crystal defects and how do they affect properties?
(e) Briefly describe the phenomenon of coring and why it occurs.
Chapter 9 Solutions
Foundations of Materials Science and Engineering
Ch. 9.13 - (a) How is raw pig iron extracted from iron oxide...Ch. 9.13 - (a) Why is the FeFe3C phase diagram a metastable...Ch. 9.13 - (a) What is the structure of pearlite? (b) Draw a...Ch. 9.13 - Distinguish between the following three types of...Ch. 9.13 - Prob. 5KCPCh. 9.13 - (a) Define an FeC martensite. (b) Describe the...Ch. 9.13 - (a) What is an isothermal transformation in the...Ch. 9.13 - How does the isothermal transformation diagram for...Ch. 9.13 - Draw a continuous-cooling transformation diagram...Ch. 9.13 - (a) Describe the full-annealing heat treatment for...
Ch. 9.13 - Describe the process-annealing heat treatment for...Ch. 9.13 - What is the normalizing heat treatment for steel...Ch. 9.13 - Describe the tempering process for a plain-carbon...Ch. 9.13 - (a) Describe the martempering (marquenching)...Ch. 9.13 - (a) Describe the austempering process for a...Ch. 9.13 - (a) Explain the numbering system used by the AISI...Ch. 9.13 - (a) What arc some of the limitations of...Ch. 9.13 - (a) What compounds docs aluminum form in steels?...Ch. 9.13 - Prob. 19KCPCh. 9.13 - (a) Define the hardenability of a steel. (b)...Ch. 9.13 - Prob. 21KCPCh. 9.13 - Prob. 22KCPCh. 9.13 - Prob. 23KCPCh. 9.13 - What is the difference between a coherent...Ch. 9.13 - Prob. 25KCPCh. 9.13 - Prob. 26KCPCh. 9.13 - Prob. 27KCPCh. 9.13 - (a) Describe the three principal casting processes...Ch. 9.13 - Prob. 29KCPCh. 9.13 - Prob. 30KCPCh. 9.13 - Prob. 31KCPCh. 9.13 - Prob. 32KCPCh. 9.13 - Prob. 33KCPCh. 9.13 - Prob. 34KCPCh. 9.13 - Prob. 35KCPCh. 9.13 - (a) What are the cast irons? (b) What is their...Ch. 9.13 - Prob. 37KCPCh. 9.13 - Prob. 38KCPCh. 9.13 - Prob. 39KCPCh. 9.13 - Prob. 40KCPCh. 9.13 - Prob. 41KCPCh. 9.13 - Prob. 42KCPCh. 9.13 - Prob. 43KCPCh. 9.13 - Prob. 44KCPCh. 9.13 - Prob. 45KCPCh. 9.13 - (a) Why arc titanium and its alloys of special...Ch. 9.13 - Prob. 47KCPCh. 9.13 - Prob. 48KCPCh. 9.13 - Prob. 49KCPCh. 9.13 - Prob. 50KCPCh. 9.13 - Prob. 51KCPCh. 9.13 - Prob. 52KCPCh. 9.13 - Describe the structural changes that take place...Ch. 9.13 - Describe the structural changes that take place...Ch. 9.13 - If a thin sample of a eutectoid plain-carbon steel...Ch. 9.13 - If a thin sample of a eutectoid plain-carbon steel...Ch. 9.13 - (a) What types of microstructures arc produced by...Ch. 9.13 - A 0.65 % C hypoeutectoid plain-carbon steel is...Ch. 9.13 - A 0.25% C hypoeutectoid plain-carbon steel is...Ch. 9.13 - A plain-carbon steel contains 93 wt % ferrite7 wt%...Ch. 9.13 - A plain-carbon steel contains 45 wt% proeutectoid...Ch. 9.13 - A plain-carbon steel contains 5.9 wt%...Ch. 9.13 - A 0.90% C hypereutectoid plain-carbon steel is...Ch. 9.13 - A 1.10% C hypereutectoid plain-carbon steel is...Ch. 9.13 - If a hypereutectoid plain-carbon steel contains...Ch. 9.13 - A hypereutectoid plain-carbon steel contains 10.7...Ch. 9.13 - A plain-carbon steel contains 20.0 wt%...Ch. 9.13 - A 0.55% C hypoeutectoid plain-carbon steel is...Ch. 9.13 - A hypoeutectoid steel contains 44.0 wt% eutectoid...Ch. 9.13 - A hypoeutectoid steel contains 24.0 wt% eutectoid...Ch. 9.13 - A 1.10 % C hypereutectoid plain-carbon steel is...Ch. 9.13 - Draw timetemperature cooling paths for a 1080...Ch. 9.13 - Draw timetemperature cooling paths for a 1080...Ch. 9.13 - Thin pieces of 0.3-mm-thick hot-rolled strips of...Ch. 9.13 - Prob. 75AAPCh. 9.13 - Prob. 76AAPCh. 9.13 - Prob. 77AAPCh. 9.13 - Prob. 78AAPCh. 9.13 - Prob. 79AAPCh. 9.13 - Prob. 80AAPCh. 9.13 - Prob. 81AAPCh. 9.13 - Prob. 82AAPCh. 9.13 - An austenitized 40-mm-diameter 4340 steel bar is...Ch. 9.13 - Prob. 84AAPCh. 9.13 - Prob. 85AAPCh. 9.13 - Prob. 86AAPCh. 9.13 - Prob. 87AAPCh. 9.13 - Prob. 88AAPCh. 9.13 - Prob. 89AAPCh. 9.13 - Prob. 90AAPCh. 9.13 - Prob. 91AAPCh. 9.13 - Prob. 92AAPCh. 9.13 - (a) For a plain-carbon steel with 1 wt % carbon...Ch. 9.13 - Prob. 94SEPCh. 9.13 - Prob. 95SEPCh. 9.13 - Prob. 96SEPCh. 9.13 - Prob. 97SEPCh. 9.13 - Prob. 98SEPCh. 9.13 - Prob. 99SEPCh. 9.13 - Prob. 100SEPCh. 9.13 - Prob. 101SEPCh. 9.13 - Prob. 102SEPCh. 9.13 - Prob. 103SEPCh. 9.13 - Both 4140 and 4340 steel alloys may be tempered to...Ch. 9.13 - Prob. 105SEPCh. 9.13 - Aircraft fuselage is made of aluminum alloys 2024...Ch. 9.13 - Prob. 107SEPCh. 9.13 - Prob. 108SEPCh. 9.13 - Prob. 109SEPCh. 9.13 - (a) What makes austenitic stainless steels that...Ch. 9.13 - Prob. 111SEPCh. 9.13 - Prob. 112SEPCh. 9.13 - Prob. 113SEPCh. 9.13 - (a) Give examples of components or products that...Ch. 9.13 - Prob. 115SEPCh. 9.13 - Prob. 116SEPCh. 9.13 - Prob. 117SEP
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- What are the crystal structures for carbon steel and stainless steels?Name and describe 2 examples of crystal structures for each of the steels mentioned.If there are more than 3 crystal structures, they must be mentioned.arrow_forwardADVANCED MANUFACTURING PROCESS Outline the advanced casting process that would be most suitable for making total knee replacement that required high dimensional accuracy.Choose one biomedical grade alloy used to make total knee replacement. Explain your choices with details justification.arrow_forwardHOME WORK In the present figure: compare between the alloy number 1 (0.4% C) and 2 (1.2% C) regarding: A. The expected mechanical properties of the two alloys (with explanation). B. The range of applications for these alloys. B. The stages of annealing treatments Including: 1) Softening. 2) Spheroidizing. 3) Grain Size Reducing. 4) Stress Relief. 5) Recrystallization. 2 p+ Fe,C a + P Metallurgy | Dr. Bassim Sh. Bachyarrow_forward
- Of the following alloys, pick the one(s) thatmay be strengthened by heat treatment,cold work, or both: R50250 titanium, AZ31Bmagnesium, 6061 aluminum, C51000 phos-phor bronze, lead, 6150 steel, 304 stainlesssteel, and C17200 beryllium copper.arrow_forwardA material is required as heating elements for an electrical resistance furnace for heat treating steels. Make and list appropriate assumptions for temperature and furnace environment. List what you would judge to be the design-limiting properties. Name three candidate heating element materials.arrow_forwardIn your own words describe the following heat treatment procedures for steels and, for each, the intended final microstructure: (a) full annealing (b) normalizing (c) quenching (d) tempering.arrow_forward
- Answer all the questions briefly 1. Define the term alloy and give an example. 2. Why is aluminum useful for aeroplane wings? 3. Why is cast iron useful for manhole covers? 4. Name the element that is added to iron to make mild steel. 5. Explain why copper might be suitable for the roof of a building.arrow_forward3 Materials Science. From picture below.Describe in detail the phase transformations (showing cooling curves, corresponding optical backgrounds, etc.) that takes place during solidification of the following alloys:(a) 99% Cu - 1% Al(b) 96% Cu - 4% Al(c) 80% Cu - 20% Alarrow_forwardQuestion: A 50 wt% Ni–50 wt% Cu alloy is slowly cooled from 1400°C (2550°F) to 1200°C (2190°F). (a) At what temperature does the liquid solidify? (b) What is the composition of this last remaining liquid phase?arrow_forward
- In the present figure: compare between the alloy number 1 (0.4% C) and 2 (1.2% C) regarding: A. The expected mechanical properties of the two alloys (with explanation). B. .The range of applications for these alloys. C. The stages of annealing treatments Including: 1) Softening. 2) Spheroidizing. 3) Grain Size Reducing... 1 2 I p+ Fe,C a + parrow_forwardList the phase(s) that are present, the phase composition(s) and the weight fractions of the phase(s) for each of the following alloys:(a) 70 wt% Zn-30 wt% Cu at 300 C (b) 90 wt% Pb-10 wt% Sn at 325 C (c) 2.5 kg Cu and 5.0 kg Ag at 900 C (d) 37 lbm Pb and 6.5 lbm Mg at 500 Carrow_forwardOne of the most common production techniques for metallic implants is lost-wax casting. Discuss the microstructure features that can influence the implant properties of cobalt-based alloys generated by lost-wax casting.arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license