EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 6, Problem 6.122P
To determine
The force required in the extrusion of aluminum.
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A cylindrical part is warm upset forged in an open die. The initial diameter is 50 mm and the initial height is 40 mm. The height after forging is 30 mm. The coefficient of friction at the die-work interface is 0.25. The yield strength of the work material is 285 MPa, and its flow curve is defined by a strength coefficient of 600 MPa and a strain-hardening exponent of 0.12. Calculate the strain at yield point.
A cylindrical billet that is 80 mm long and 32 mm diameter is reduced by
backward extrusion to a 12 mm diameter. Half die angle is 90°. If the
Johnson equation has a= 0.8 and b= 1.2 , and the flow curve for the work
material has strength coefficient is 500 MPa, and strain hardening
exponent is 0.8, Determine (a) extrusion ration, (b) true strain, (c)
extrusion strain, (d) ram pressure, and (e) ram force.
An open die forging operation is performed to produce a steel cylinder with a diameter of
9.7mm and a height of 1.7mm. The strength coefficient for this steel is 500MPA, and the
strain hardening exponent is 0.25. Coefficient of friction at the die-work interface is 0.12.
The initial stock of raw material has a diameter of 5mm.
(a) What height/length of stock is needed to provide sufficient volume of material for this
forging operation?
(b) Compute the maximum force that the punch must apply to form the head in this open-
die operation.
Chapter 6 Solutions
EBK MANUFACTURING PROCESSES FOR ENGINEE
Ch. 6 - Prob. 6.1QCh. 6 - Prob. 6.2QCh. 6 - Prob. 6.3QCh. 6 - Prob. 6.4QCh. 6 - Prob. 6.5QCh. 6 - Prob. 6.6QCh. 6 - Prob. 6.7QCh. 6 - Prob. 6.8QCh. 6 - Prob. 6.9QCh. 6 - Prob. 6.10Q
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