EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 6, Problem 6.30Q
To determine
The list of possible causes and the investigations performed to identify the parameters involved in the poor surface finish of the bearing races.
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Question 3A rolling operation on a 250 mm wide, 8 mm thick, 1112 cold rolled steel takes place using hardened steel rolls with a surface finish of 0.03 μm. The rolls have a diameter of 350 mm and rotates at 115 rpm. The final thickness of the plate is 6 mm and the entry speed of the plate is 1.8m/s
Calculate:
3.1)The minimum coefficient of friction required, that will make the rolling operation possible. 3.2 The required roll force. 3.3 The position of the neutral point, ??3.4 Indicate, using a sketch, the neutral point showing all relevant notation and dimensions
0/
Two thick slabs of 300mm each, the first one is used in cold rolling where
μ=0.08 while the second is used in cold rolling where µ-0.5. The mill roll
diameter in each case is the same as 600mm. Determine the max draft
(reduction) in both cases. Discuss the wide difference in results.
Question 3
A rolling operation on a 250 mm wide, 8 mm thick, 1112 cold rolled steel takes
place using hardened steel rolls with a surface finish of 0.03 um. The rolls have
a diameter of 350 mm and rotates at 115 rpm. The final thickness of the plate
is 6 mm and the entry speed of the plate is 1.8 m/s. Calculate:
3.1 The minimum coefficient of friction required, that will make the rolling operation
possible.
3.2 The required roll force.
3.3 The position of the neutral point, xn
3.4 Indicate, using a sketch, the neutral point showing all relevant notation and
dimensions.
Chapter 6 Solutions
EBK MANUFACTURING PROCESSES FOR ENGINEE
Ch. 6 - Prob. 6.1QCh. 6 - Prob. 6.2QCh. 6 - Prob. 6.3QCh. 6 - Prob. 6.4QCh. 6 - Prob. 6.5QCh. 6 - Prob. 6.6QCh. 6 - Prob. 6.7QCh. 6 - Prob. 6.8QCh. 6 - Prob. 6.9QCh. 6 - Prob. 6.10Q
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- Q/ A plate of 270 mm wide and 25 mm thick from carbon steel. A two-high rolling mill is used to reduce the thickness to 20 mm. Roll radius = 600 mm, and roll speed = 8 rpm. Strength coefficient = 500 MPa, and strain hardening exponent = 0.25. Determine (a) roll force, (b) roll torque, and (c) power required to perform the operation.arrow_forward(c) A flat rolling operation is being carried out where the roll radius is 200 mm and the roll rotates at 100 rpm. The workpiece material is annealed low carbon steel with 200 mm wide and 10 mm thickness. The strength coefficient and the strain hardening of the carbon steel are 530 MPa and 0.26, respectively. The coefficient of friction is 0.2. (i) Caicurae tne roll force and torque if the workpiece is rolled to a thickness of 4 mm. (ii) Calculate the maximum possible draft and evaluate how friction effect the thickness of the rolled workpiece.arrow_forwardA compound die will be used to blank and punch a large rectangle (90x150mm blank dimensions) out of 6061ST aluminum alloy sheet stock 3.5 mm thick. The diameter of inside hole is 25 mm. The aluminum sheet metal has a tensile strength 310 MPa. Determine the minimum tonnage press (force) to perform the blanking and punching operation (1) assume that blanking and punching occur simultaneously and (2) assume that punching occurs first, then blanking, Take: Ac-0.06arrow_forward
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