Managerial Accounting: Creating Value in a Dynamic Business Environment
Managerial Accounting: Creating Value in a Dynamic Business Environment
12th Edition
ISBN: 9781260417074
Author: HILTON, Ronald
Publisher: MCGRAW-HILL HIGHER EDUCATION
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Chapter 8, Problem 28E

The following costs were incurred by Osaka Metals Company to maintain the quality of its products. (The yen is the national currency of Japan.)

  1. 1. Operating an X-ray machine to detect faulty welds, 110,000 yen
  2. 2. Repairs of products sold last year, 116,000 yen
  3. 3. Cost of rewelding faulty joints, 17,000 yen
  4. 4. Cost of sending machine operators to a three-week training program so they could learn to use new production equipment with a lower defect rate, 18,100 yen

Required: Classify each of these costs as a prevention, appraisal, internal failure, or external failure cost.

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In response to intense foreign competition, Florex Company has taken steps to improve the quality of its products. A summary of its quality costs (in thousands) over the past two years is given below: Inspection Quality engineering Depreciation of test equipment Rework labor Statistical process control Cost of field servicing Prevention costs: Total prevention costs Appraisal costs Total appraisal costs Internal failure costs: Total internal failure costs External failure costs: Costs (in thousands) Last Year This Year $ 630 $ 918 $ 540 $ 720 $ 180 Supplies used in testing Systems development Warranty repairs Net cost of scrap Product testing Product recalls $ 720 $ 990 $ 2,610 Disposal of production defects $ 900 Sales have been flat over the past few years, at $90,000,000 per year. Required: 1. Prepare a quality cost report for this year and last year. Note: Enter amount values in thousands. Round your percentage answers to 2 decimal places (i.e 0.1234 should be entered as 12.34).…
Inspection time for a plant is 10,000 hours per year. The cost of inspection consists of salaries of four inspectors, totaling P60,000. Inspection also used supplies costing P3 per inspection hour. The company has a close to zero defect state and has eliminated the need for any inspection activity. Calculate the nonvalue-added cost of inspection per year. Your answer
A. Jennifer incurs the following quality costs: $17,000 on systems development $8,000 on the depreciation of test equipment $102,000 on warranty repairs $27,000 on the net cost of scrap $16,000 on the net cost of spoilage $77,000 on audits of the effectiveness of the quality system. What are the total internal failure costs? B. Tyler's Inc. makes soap. Tyler plans to produce 5000 soaps next month. 5000 soaps require 3000 tons of detergent at the cost of $11 a ton. Tyler also estimates the need for 1O workers to work 8 hours a day to meet the next month's production target. The current labor rate is $16.50/hr. Tyler estimates fixed manufacturing overhead cost to be $42,000 for the year and variable manufacturing overhead to be $15 per labor hour. The company plans to sell the soaps for $27 each. What is the total prime cost incurred by Tyler for the next month? (Assume the month has 30 days)

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Managerial Accounting: Creating Value in a Dynamic Business Environment

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Inspection and Quality control in Manufacturing. What is quality inspection?; Author: Educationleaves;https://www.youtube.com/watch?v=Ey4MqC7Kp7g;License: Standard youtube license