Concept explainers
(a)
Interpretation:The network diagram related to the assembly operation is to be drawn.
Concept Introduction:
The network diagram is used for the graphical representation of all tasks, projects and workflow of the assembly operation.
The following formula will be used −
(b)
Interpretation:The minimum cycle time and the minimum number of station required for the operation is to be calculated.
Concept Introduction:
The following formula will be used −
(c)
Interpretation: The resulting balance using a cycle time of 45 seconds is to be calculated.
Concept Introduction:
The following formula will be used −
(d)
Interpretation: The minimum cycle time which results in four stations balance is to be calculated.
Concept Introduction:
The following formula will be used −
(e)
Interpretation: The daily production rate is to be calculated.
Concept Introduction:
The following formula will be used −
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Production and Operations Analysis, Seventh Edition
- Management wants to design an assembly line that will turn out 800 videotapes per day. There will be eight working hours in each day. The industrial engineering staff has assembled the information below: A) Determine the maximum and minimum cycle times.B) Determine the optimum cycle time.C) What is the minimum number of stations needed?D) Draw the precedence diagram.E) Assign tasks to stations in order of most following tasks first. Submit an Excel file based on Chapter 6 Excel Template to indicate your computation.arrow_forwardFrancis Johnson's plant needs to design an efficient assembly line to make a new product. The assembly line needs to produce 15 units per hour, and there is room for only five workstations. The tasks and the order in which they must be performed are shown in th following table. Tasks cannot be split, and it would be too expensive to duplicate any task. TASK TIME (MINUTES) IMMEDIATE PREDECESSOR rint TASK A 2.0 B 2.0 3.0 1.0 А, В, с 3.0 2.0 G 3.0 b. What is the workstation cycle time required to produce 15 units per hour? (Round your answer to 1 decimal place.) Workstation cycle time minutes d. Balance the line to use the fewest possible workstations to meet the cycle time found in part b. Use whatever method you feel is appropriate. What is the efficiency of your line balance, assuming the line operates at the cycle time from part b? (Round your answer to 1 decimal place.)arrow_forwardSue Helms Appliances wants to establish an assem-bly line to manufacture its new product, the Micro Popcorn Popper. The goal is to produce five poppers per hour. The tasks,task times, and immediate predecessors for producing one MicroPopcorn Popper are as follows:TASK TIME (min) IMMEDIATEPREDECESSORSA 10 —B 12 AC 8 A, BD 6 B, CE 6 CF 6 D, Ea) What is the theoretical minimum for the smallest number ofworkstations that Helms can achieve in this assembly line?b) Graph the assembly line, and assign workers to workstations.Can you assign them with the theoretical minimum?c) What is the efficiency of your assignment?arrow_forward
- XYZ Company produces and sells 2 products, Lambda and Gamma, and the production process goes through two departments. Traditionally Manufacturing Overhead (M/O) cost is applied on the basis of direct labor hours (DLH); estimated M/O cost is $ 5,757,500 and the estimated DLH is $12,250 for the most recent period.The team decided to replace traditional plantwide costing system to activity-based costing system. There are 3 activity cost pools which represent 3 activity areas at the plant. Direct Labor wage rate is $ 30 per hour. Compute total cost per unit (for lambda and gamma) using activity-based approach. (round your numbers).arrow_forwardFrancis Johnson’s plant needs to design an efficient assembly line to make a new product. The assembly line needs to produce 15 units per hour, and there is room for only four workstations. The tasks and the order in which they must be performed are shown in the following table. Tasks cannot be split, and it would be too expensive to duplicate any task. TASK TASK TIME (MINUTES) IMMEDIATE PREDECESSOR A 1 — B 2 — C 3 — D 1 A, B, C E 3 C F 2 E G 3 E What is the workstation cycle time required to produce 15 units per hour? Note: Round your answer to 1 decimal place. Balance the line to use the fewest possible workstations to meet the cycle time found in part (b). Use whatever method you feel is appropriate. What is the efficiency of your line balance, assuming the line operates at the cycle time from part (b)? Note: Round your answer to 1 decimal place.arrow_forwardRoger Ginde is developing a program in supply chain management certification for managers. Ginde has listed a number of activities that must be completed before a training program of this nature could be conducted. The activities, immediate predecessors, and times appear in the accompanying table: Activity Immediate Predecessor(s) Time (days) A − 4 B − 6 C − 1 D B 10 E A, D 5 F C 5 G E, F 8 This exercise contains only parts b, c, and d. Part 2 b) The critical activities for the leadership training program development project are ▼ B - D - E - G C - F - G A - E - G . Part 3 c) The project length for the leadership training program development project = enter your response here days. Part 4 d) Slack time for each of the activities is: Part 5 Part 6 Part 7…arrow_forward
- A production schedule requires six work stations. However, there are nine work tasks to be performed to produce a unit of output. The warchouse is operated for seven days a week and three 8-hour shifts per day. The desired output per week is 1.728 units. The tasks, precedence relationships and the approximate amount of time required to carry out cach task is presented below. Use this information to answer questions 62 - 69 Task 1. Duration (min) 5.0 Immediate Preceding Task 3 4 4.5 2.0 3.0 3.5 2,3 4,5 1.5 2.5 7. 4.8 2.5 62. What is the available time for production in minutes? (a) 1260 (b) 1440 (c) 3,360 (d) 10080 63. The required cycle time for this operation is: (а) 2.58 (b) 5.83 (c) 7.25 (d) 9.42 64. Which activity or set of activities should be assigned to station 2? (a) 2 only (b) I and 2 (c) 3 only (d) 3 and 4 65. Which activity or set of activities should be assigned to station 4? (a) 3 only (b) 3 and 4 (c) 5 and 6 (d) 7 only 66. Which activity or set of activities should be…arrow_forwardThe City Commission of Nashville has decided to build a botanical garden and picnic area in the heart of the city for the recreation of its citizens. The precedence table for all the activities required to construct this area successfully is as follows: A- Time B- Code Description (hrs) Immediate Predecessor(s) C- A Find location; determine resource requirements 25 None Requisition of lumber and sand Dig and grade Saw lumber into appropriate sizes 55 A D- C 100 A E- 30 В E Position lumber in correct locations 20 D, C F- F Nail lumber together 10 E G- Put sand in and under the equipment Put dirt around the equipment G 25 F H F H- Put grass all over the garden, landscape, paint 35 G, H Refer to the legend for the activity that corresponds to each code. Using the line drawing tool, draw a Gantt chart for activities E through I of the project. 20 40 60 80 100 120 140 160 180 200 220arrow_forwardKiko Teddy Bear is a manufacturer of stuffed teddy bears. Kiko would like to be able to produce 40teddy bears per hour on its assembly line. The following information will assist in answering thequestions that follow: Task Information for Kiko Teddy Bear Work Element Task Description ImmediatePredecessor Task Time (inseconds)A Cut teddy bear pattern None 90B Sew teddy bear cloth A 75C Stuff teddy bear B 50D Glue on eyes C 20E Glue on nose C…arrow_forward
- The project manager of the gas station project shown inFigure 7.3 needs to change the project’s WBS so that itcan be compared with cost and productivity informationcollected by the company. Level II should be changedto General Field Administration, Earthwork, ConcreteWork, Masonry Work, Metal Work, Carpentry, and Others.Complete the WBS of this project using this new arrangementfor Level II.arrow_forwardKiko Teddy Bear is a manufacturer of stuffed teddy bears. Kiko would like to be able to produce 40teddy bears per hour on its assembly line. The following information will assist in answering thequestions that follow: Task Information for Kiko Teddy Bear Work Element Task Description ImmediatePredecessor Task Time (inseconds)A Cut teddy bear pattern None 90B Sew teddy bear cloth A 75C Stuff teddy bear B 50D Glue on eyes C 20E Glue on nose C…arrow_forwardAn electricity power plant was redesigned so that the old system consisting of a single large display screen which could be seen by all of a team of three operators was replaced by individual workstation screens for operators. This worked well until there was a problem which resulted in dangerous gases being released. The team of operators had great difficulty in finding the source of the problem and deciding what to do. Because they no longer have access to all the information, they have to spend time explicitly co-ordinating their understanding of the situation by talking to each other. Under the old system, the knowledge would be shared – one operator would know what was happening with another’s area of the plant without explicit communication. Although the team’s individual responsibilities would still have been clearly divided, the knowledge of the system would be shared. How could the new system of individual workstations be modified to make better use of distributed cognition?arrow_forward
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,