Operations Management
Operations Management
17th Edition
ISBN: 9781259142208
Author: CACHON, Gérard, Terwiesch, Christian
Publisher: Mcgraw-hill Education,
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Chapter 3, Problem 8PA

Consider a four-step serial process with processing times given in the following list. There is one machine at each step of the process, and this is a machine-paced process.

  • Step 1: 25 minutes per unit
  • Step 2: 15 minutes per unit
  • Step 3: 30 minutes per unit
  • Step 4: 20 minutes per unit

Assuming that the process starts out empty, how long will it take (in hours) to complete a batch of 105 units? [LO3-5]

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Consider the following batch-flow process consisting of three process stepsperformed by three machines. Process steps step 1 step 2 step 3 processing time 0.25min./unit 0.20 min./unit 0.15 min./unit setup time 30 min 20 min 45 min   Work is processed in batches at each step. Before a batch is processed at a step, the machine atthat step must be set up. (During a setup, the machine is unable to process any product.) Assumethat there is a dedicated setup operator for each machine (i.e., there is always someone availableto perform a setup at each machine.)a. What is the capacity of step 1 if the batch size is 35 parts?b. For what batch sizes is step 1 (2, 3) the bottleneck?
Consider a parallel process with two stages where the processing time of each stage is 15 minutes per unit. What is the minimum cycle time of the parallel process in minutes per unit? Answer with one decimal place (e.g., 20.1), if your answer involves any decimals. Provide only the number (do not put "min/unit").
Consider a production line with five stations in serial. The stations have the following process times in minutes (or minutes/unit). Station 1's process time is 9 minutes/unit. Station 2's process time is 10 minutes/unit. Station three has two identical machines, each of which process a unit in 12 minutes (each unit only needs to be processed on one of the two machines). Station 4's process time is 5 minutes/unit. Station 5's process time is 8 minutes/unit. Which station is the bottleneck station?   a)  Station 3   b)  None of the other options   c)  Station 2   d)  Station 5

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