Practical Operations Management
Practical Operations Management
2nd Edition
ISBN: 9781939297136
Author: Simpson
Publisher: HERCHER PUBLISHING,INCORPORATED
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Chapter 6, Problem 20P
Summary Introduction

Interpretation: Balance delay when assembly line is 65% efficient is to be calculated.

Concept Introduction: An assembly line is a sequence of work in which an output is produced by adding inputs to semi-finished goods which moves from work station to another work station.

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A paced assembly line has been devised to manufacture​ calculators, as the following data​ show:                                                                                                                            LOADING... Station Work Element Assigned Work Element Time​ (min) S1 A 4.0 S2 ​D, E 0.9​, 1.5 S3 C 5.0 S4 ​B, F, G 1.1​, 1.0​, 1.3 S5 ​H, I, J 1.1​, 0.5​, 1.8 S6 K 4.0 a. What is the maximum hourly output rate from this​ line? ​(Hint​: The line can only go as fast as its slowest​ workstation.)   The maximum hourly output rate is nothing calculators per hour. ​(Enter your response as an​ integer.) B. What cycle time corresponds to this maximum output rate? C. If a worker is at each station and the line operates at this maximum output rate, how much idle time is lost during each? 10-hour shift? D. What is the line's efficiency?
To meet holiday demand, Alex's Pie Shop requires a production line that is capable of producing 50 pecan pies per week, while operating only 40 hours per week. There are only four steps required to produce a single pecan pie with respective processing times of 5 minutes, 5 minutes, 45 minutes, and 15 minutes. a. What should be the line's cycle time? b. What is the smallest number of workstations Alex could hope for in designing the line considering this cycle time? c. Suppose that Alex finds a solution that requires only four stations. What would be the efficiency of this line?
what is finding the bottlenecks in the process?
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