Production and Operations Analysis, Seventh Edition
Production and Operations Analysis, Seventh Edition
7th Edition
ISBN: 9781478623069
Author: Steven Nahmias, Tava Lennon Olsen
Publisher: Waveland Press, Inc.
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Chapter 12.4, Problem 20P
Summary Introduction

Interpretation: Control limits need to be determined based on the given data.

Concept Introduction: C chart is a statistical control chart which helps in monitoring the number of defects in a sample.

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Arana is a company that produces homemade Rotini pasta. They use statistical process control to monitor the manufacturing process. The company collects five samples, each containing six packs of pasta. Below is the sample data, but the standard deviation of the process output is unknown. If an R chart is created using three-sigma limits (i.e., z = 3) to monitor the variability of products, what would be the upper control limit for this R chart? Sample 1 Sample 2 Sample 3 Pack 1 452.3 451.6 448.6 Sample 4 454.7 Sample 5 448.9 7.614 9.328 11.653 13.427 Pack 2 452.8 451.2 455.6 451.7 453.4 Pack 3 456 454.6 456.5 451 456.7 Pack 4 457.2 455.3 451.9 452.6 456.3 Pack 5 457.8 452.2 455.6 454.7 452.4 Pack 6 451.8 451.9 448.3 458.4 456
4.  Organic Grains LLC uses statistical process control to ensure that its​ health-conscious, low-fat, multigrain sandwich loaves have the proper weight.   Based on a previously stable and​ in-control process, the control limits of the x​- and​ R-charts are:   UCLx ​= 5.35​, LCLx ​= 4.93​; UCLR ​= 0.894​, LCLR ​= 0.   Over the past few​ days, they have taken five random samples of four loaves each and have found the​ following:                                                                                               Net Weight Sample Loaf​ # 1 Loaf​ # 2 Loaf​ # 3 Loaf​ # 4 1 4.9 5.2 5.1 5.0 2 5.3 5.1 5.2 5.3 3 4.9 5.2 4.9 5.2 4 5.5 5.5 5.3 5.5 5 5.3 5.2 5.3 5.0 Part 2 Based on the x​-chart, is one or more samples beyond the control​ limits? ▼   No Yes .
Refer to Table S6.1 - Factors for Computing Control Chart Limits (3 sigma) for this problem. Twelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Mean (in.) Range (in.) Sample Sample Sample Mean (in.) Range (in.) 1 9.404 0.044 7 9.403 0.021 2 9.402 0.051 8 9.405 0.058 3 9.393 0.042 9.395 0.039 4 9.404 0.037 10 9.401 0.038 9.399 0.048 11 9.401 0.054 9.397 0.053 12 9.404 0.061 For the given data, the x = inches (round your response to four decimal places). Based on the sampling done, the control limits for 3-sigma x chart are: Upper Control Limit (UCL;) = inches (round your response to four decimal places). Lower Control Limit (LCL;) = inches (round your response to four decimal places).
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