Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 4, Problem 35SDP
To determine
It was stated in this chapter that, in parts design, sharp corners should be avoided in order to reduce the tendency toward cracking during heat treatment. If it is essential for a part to have sharp corners for functional purposes, and it still requires heat treatment, what method would you recommend for manufacturing this part?
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Heat treatment is the controlled heating and cooling of metals to alter their physical and mechanical properties without changing the product shape. When performing the cooling step of the tempering process, knife makers have used material such as clay to cover portions of the blade to slow the cooling rate of the covered steel. Why may this technique be beneficial for making a sword which holds a sharp edge while remaining flexible enough to withstand the forces subjected to it in battle?
Which properties are affected by plastically deforming a metal specimen near room temperature? Do the affected properties increase or decrease?
What manufacturing processes do you think were applied? Or what information be needed about the fabrication of this piece?
Chapter 4 Solutions
Manufacturing Engineering & Technology
Ch. 4 - Describe the difference between a solute and a...Ch. 4 - What is a solid solution?Ch. 4 - Prob. 3RQCh. 4 - Describe the difference between a single-phase and...Ch. 4 - What is an induction heater? What kind of part...Ch. 4 - Describe the major features of a phase diagram.Ch. 4 - What do the terms equilibrium and constitutional,...Ch. 4 - Prob. 8RQCh. 4 - What is tempering? Why is it performed?Ch. 4 - Explain what is meant by severity of quenching.
Ch. 4 - What are precipitates? Why are they significant in...Ch. 4 - Prob. 12RQCh. 4 - Prob. 13RQCh. 4 - Prob. 14RQCh. 4 - Prob. 15RQCh. 4 - You may have seen some technical literature on...Ch. 4 - Prob. 17QLPCh. 4 - What is the difference between hardness and...Ch. 4 - Prob. 19QLPCh. 4 - Prob. 20QLPCh. 4 - Prob. 21QLPCh. 4 - Describe the characteristics of (a) an alloy, (b)...Ch. 4 - Explain why carbon, among all elements, is so...Ch. 4 - Prob. 24QLPCh. 4 - In Section 4.8.2, several fluids are listed in...Ch. 4 - Why is it important to know the characteristics of...Ch. 4 - Explain why, in the abscissa of Fig. 4.16c, the...Ch. 4 - Prob. 28QLPCh. 4 - Prob. 29QLPCh. 4 - Prob. 30QLPCh. 4 - Design a heat-treating cycle for carbon steel,...Ch. 4 - Using Fig. 4.4, estimate the following quantities...Ch. 4 - Prob. 33QTPCh. 4 - Prob. 34QTPCh. 4 - Prob. 35SDPCh. 4 - Figure 4.18b shows hardness distributions in...Ch. 4 - Throughout this chapter, you have seen specific...Ch. 4 - Refer to Fig. 4.24, and think of a variety of...Ch. 4 - Inspect various parts in your car or home, and...
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- Under what circumstances might an engineer be willing to choose a low-strength material in exchange for high toughness? When might this not be the case?arrow_forwardExplain in your own words how the stress test (performance test) is applied to the patient turning apparatus shown in the figure, and guess how the expected result will be. The main part of the product consists of a polyurethane sponge. Stain-proof upholstery fabric will be used as the outer surface material. In addition, there are heating pads working with the logic of electric blankets in this apparatus, please answer by taking these into account when answering.arrow_forwardWhy is heat treatment typically an integral part of the process flow for bulk deformation of metal?.arrow_forward
- b Discuss the qualitative changes of burst and collapse resistances when the casing string is become under tension or compression load. c Explain how casing design problems depend heavily on stress analysis techniques, rock mechanics and drilling and production conditions.arrow_forwardRegarding annealing, choose the right answer (One or more): The actual annealing time must be long enough to allow for any necessary transformation reactions that may occur Annealing can be performed to release internal stresses of the material The main purpose of annealing is to decrease or restore material's ductility Time isn't a significant parameter in annealing process If the rate of temperature change is too great, temperature gradients and internal stresses may be induced that may lead to warping or even crackingarrow_forwardfor fuselage of an aircraft product How might you propose to fabricate this product? 5. Would the product require heat treatment? For what purpose? What kind of treatment? 6. Would this product require any surface treatment or coating? For what purpose? What would you recommendarrow_forward
- How would you know if there were different creep mechanisms acting at different temperatures?arrow_forwardHow are (yield strength and E-modules )affected when we increase the hardness of a metal?arrow_forwardAWhat is the difference between tensile strength and yield strength in materials?arrow_forward
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How to make metal stronger by heat treating, alloying and strain hardening; Author: Billy Wu;https://www.youtube.com/watch?v=7lM-Y4XndsE;License: Standard Youtube License