Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 4, Problem 11RQ

What are precipitates? Why are they significant in precipitation hardening?

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1. What is Age Hardening and how does it differ from Quench Hardening? 2. Briefly describe the three steps involved in the Precipitation Hardening process. 3. What are Guinier-Preston Zones? 4. What's the difference between a Coherent and a Non-Coherent Precipitate? 5. Why would the formation of the 0' phase generally be undesirable, and the formation of 0-(CuAl2) be even less desirable, when precipitation hardening an alloy? 6. What metals does a 2024-T4 alloy contain? Briefly define/explain what the T4 represents? 7. What metals does a 6061-T6 alloy contain? Briefly define/explain what the T6 represents? 8. Consider the following three alloys from the Al-Cu system (see Al-Cu Phase Diagram): Pure Aluminum, 3wt%Cu-97wt%Al, and 8wt%Cu-92wt%Al. Which of these alloys is the best candidate for Age Hardening? Why? Which of these alloys is the worst candidate for Age Hardening? Why?
Quenching is a process used to preserve at room temperature a phase which exists in equilibrium at high temperature but which would decompose during equilibrium cooling. Explain the basis of this process in the precipitation process and martensitic transformation. Use phase diagrams when necessary.
Draw the iron carbon phase diagram and labeling all lines and areas. Then:- 1- find the melting point of cast iron with 2.2%C. 2- explain in detail the steps of solidification and transformation of cast iron with 3%C. 3- draw the expected microstructure of iron with 0.1%C ; 0.4%C; 0.83%C; 2%C; 4.3%C. 4-draw the cooling curve for hyper steel with 1.8%C. 5- find the percentage of liquid and solid for cast iron with 3.8%C at 1160 degree Celsius with the composition for each of them.

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