EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 2, Problem 2.63P
To determine
To prove the final diameters will be same.
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5) A steel specimen of rectangular cross section with 120 mm width, 180 mm
thickness and 90 mm height was upset at room temperature by open-die forging to
a height of 55 mm. If the strength coefficient and strain hardening exponent of this
material were 1015 MPa and 0.17 respectively, the coefficient of friction is 0.2, and
assuming that the thickness would not change during forging; determine the
required upsetting force at the end of stroke.
A compound die will be used to blank and
punch a large washer out of 6061ST
aluminum alloy sheet stock 3.50 mm
thick. The outside diameter of the washer
is 50.0 mm and the inside diameter is
15.0 mm. if The aluminum sheet metal
has a tensile strength = 310 MPa, a
strength coefficient of 350 MPa, and a
strain-hardening exponent of 0.12. (a)
Assume that blanking and punching occur
simultaneously. (b) Assume the punches
are staggered so that punching occurs
first, then blanking. Determine (1) the
punch and die sizes for the blanking
operation, and (2) the punch and die sizes
for the punching operation.(3) the
minimum tonnage press to perform the
blanking and punching operation
A long, copper strip, 500 mm wide, 3 mm thick, was found to have 450 MPa yield stress. The strip is required
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while the rolls apply pressure in the thickness direction. An additional tension of 150 kN is applied in the
longitudinal direction to assist the forming process. Ignoring the change in the width and any friction effects,
determine what roll pressure would just cause deformation:
according to the Von Mises yield criterion.
according to the Tresca yield criterion.
Material properties in the elastic range: E=75 GPa, v=0.4.
(a)
(b)
Chapter 2 Solutions
EBK MANUFACTURING PROCESSES FOR ENGINEE
Ch. 2 - Prob. 2.1QCh. 2 - Prob. 2.2QCh. 2 - Prob. 2.3QCh. 2 - Prob. 2.4QCh. 2 - Prob. 2.5QCh. 2 - Prob. 2.6QCh. 2 - Prob. 2.7QCh. 2 - Prob. 2.8QCh. 2 - Prob. 2.9QCh. 2 - Prob. 2.10Q
Ch. 2 - Prob. 2.11QCh. 2 - Prob. 2.12QCh. 2 - Prob. 2.13QCh. 2 - Prob. 2.14QCh. 2 - Prob. 2.15QCh. 2 - Prob. 2.16QCh. 2 - Prob. 2.17QCh. 2 - Prob. 2.18QCh. 2 - Prob. 2.19QCh. 2 - Prob. 2.20QCh. 2 - Prob. 2.21QCh. 2 - Prob. 2.22QCh. 2 - Prob. 2.23QCh. 2 - Prob. 2.24QCh. 2 - Prob. 2.25QCh. 2 - Prob. 2.26QCh. 2 - Prob. 2.27QCh. 2 - Prob. 2.28QCh. 2 - Prob. 2.29QCh. 2 - Prob. 2.30QCh. 2 - Prob. 2.31QCh. 2 - Prob. 2.32QCh. 2 - Prob. 2.33QCh. 2 - Prob. 2.34QCh. 2 - Prob. 2.35QCh. 2 - Prob. 2.36QCh. 2 - Prob. 2.37QCh. 2 - Prob. 2.38QCh. 2 - Prob. 2.39QCh. 2 - Prob. 2.40QCh. 2 - Prob. 2.41QCh. 2 - Prob. 2.42QCh. 2 - Prob. 2.43QCh. 2 - Prob. 2.44QCh. 2 - Prob. 2.45QCh. 2 - Prob. 2.46QCh. 2 - Prob. 2.47QCh. 2 - Prob. 2.48QCh. 2 - Prob. 2.49PCh. 2 - Prob. 2.50PCh. 2 - Prob. 2.51PCh. 2 - Prob. 2.52PCh. 2 - Prob. 2.53PCh. 2 - Prob. 2.54PCh. 2 - Prob. 2.55PCh. 2 - Prob. 2.56PCh. 2 - Prob. 2.57PCh. 2 - Prob. 2.58PCh. 2 - Prob. 2.59PCh. 2 - Prob. 2.60PCh. 2 - Prob. 2.61PCh. 2 - Prob. 2.62PCh. 2 - Prob. 2.63PCh. 2 - Prob. 2.64PCh. 2 - Prob. 2.65PCh. 2 - Prob. 2.66PCh. 2 - Prob. 2.67PCh. 2 - Prob. 2.68PCh. 2 - Prob. 2.69PCh. 2 - Prob. 2.70PCh. 2 - Prob. 2.71PCh. 2 - Prob. 2.72PCh. 2 - Prob. 2.73PCh. 2 - Prob. 2.74PCh. 2 - Prob. 2.75PCh. 2 - Prob. 2.76PCh. 2 - Prob. 2.78PCh. 2 - Prob. 2.79PCh. 2 - Prob. 2.80PCh. 2 - Prob. 2.81PCh. 2 - Prob. 2.82PCh. 2 - Prob. 2.83PCh. 2 - Prob. 2.84PCh. 2 - Prob. 2.85PCh. 2 - Prob. 2.86PCh. 2 - Prob. 2.87PCh. 2 - Prob. 2.88PCh. 2 - Prob. 2.89PCh. 2 - Prob. 2.90PCh. 2 - Prob. 2.91PCh. 2 - Prob. 2.92PCh. 2 - Prob. 2.93PCh. 2 - Prob. 2.94PCh. 2 - Prob. 2.95PCh. 2 - Prob. 2.96PCh. 2 - Prob. 2.97PCh. 2 - Prob. 2.98PCh. 2 - Prob. 2.99PCh. 2 - Prob. 2.100PCh. 2 - Prob. 2.101P
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- A sheet of aluminium alloy is reduced in thickness by 25% following a rolling operation. Tensile test specimens were cut from the sheet before and after rolling. Sketch the tensile test curves for both specimens, making reference to the differences if any, in Young’s modulus, the elastic limit and the level of ductilityarrow_forwardA cylindrical specimen of brass that has a diameter of 15 mm, a tensile modulus of 100 GPa, and a Poisson's ratio of 0.35 is pulled in tension with a force of 40, 000 N. If the deformation is totally elastic and the original length is 120 mm, what is the final diameter of the specimen in mm?arrow_forwardA compound die will be used to blank and punch a large rectangle (90x150mm blank dimensions) out of 6061ST aluminum alloy sheet stock 3.5 mm thick. The diameter of inside hole is 25 mm. The aluminum sheet metal has a tensile strength 310 MPa. Determine the minimum tonnage press (force) to perform the blanking and punching operation (1) assume that blanking and punching occur simultaneously and (2) assume that punching occurs first, then blanking, Take: Ac-0.06arrow_forward
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