EBK OM
6th Edition
ISBN: 9781305888210
Author: Collier
Publisher: YUZU
expand_more
expand_more
format_list_bulleted
Question
Chapter 17, Problem 12PA
Summary Introduction
Interpretation: Number of Kanban card sets and maximum authorized inventory needs to be determined based on the given information.
Concept Introduction: A Kanban is important tool used in JIT system, it is a card that has all the relevant information such as order number, delivery time, delivered quantity, production quantity and so on, to make production operations efficient and waste free.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
Cletus and Spike Company is implementing a Kanban system for a heated water bowl manufacturing line that produces 1,500 units in an eight-hour day. The heating element has a waiting time of 30 minutes and a processing time of one hour. The container size is 40 heating elements, and the safety factor is 15 percent. What is the maximum inventory of heating elements in the system?
Flores Manufacturing, Inc., is moving to kanbans to support its electronic-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed.
Setup cost
Annual holding cost subassembly
Daily production
Annual usage
Lead time
Safety stock
$23
$200 per subassembly
550 subassemblies
50,000 (= 50 weeks x 5 days each x daily usage of 200
subassemblies)
3 days
1
day's production of subassemblies
The kanban size is (round your response to the nearest whole number).
The number of kanbans is (round your response to the nearest whole number).
Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines.
Determine the size of the kanban for subassemblies and the number of kanbans needed.
Setup cost
Annual holding cost
Daily production
Annual usage
Lead time
Safety stock
Kanban container size =
$30
$125 per subassembly
40 subassemblies
4,500 (50 weeks × 5 days each × daily usage of
18 subassemblies)
14 days
2 days' production
units (round your response to the nearest whole number).
Knowledge Booster
Similar questions
- Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $100 per subassembly 30 subassemblies 3,000 (50 weeks x5 days each daily usage of 12 subassemblies) 16 days 3 days' production Kanban container size = 24 units (round your response to the nearest whole number).arrow_forwardHartley Electronics, Inc., in Nashville, produces short runs of custom airwave scanners for the defense industry. You have been asked by the owner, Janet Hartley, to reduce inventory by introducing a kanban system. After several hours of analysis, you develop the following data for scanner connectors used in one work cell. How many kanbans do you need for this connector? Daily demand Lead time Safety stock Kanban size Number of kanbans = kanbans (round your response to the nearest whole number). 1,200 connectors 4 days 0.50 day 500 connectorsarrow_forwardPauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $110 per subassembly 40 subassemblies 4,000 (50 weeks × 5 days each daily usage of 16 subassemblies) 12 days 3 days' production Kanban container size = ☐ units (round your response to the nearest whole number).arrow_forward
- Flores Manufacturing, Inc., is moving to kanbans to support its electronic-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost $16 Annual holding cost subassembly $250 per subassembly 600 subassemblies Daily production Annual usage 62,500 (-50 weeks x5 days each x daily usage of 250 subassemblies) Lead time Safety stock The kanban size is (round your response to the nearest whole number). 2 days 1 day's production of subassembliesarrow_forwardBracket Manufacturing uses a Kanban system for a component. Daily demand is 1,100 units. Each container has a combined waiting and processing time of 0.65 days. If the container size is 90 and the alpha value (α) is 13%, how many Kanban card sets should be authorized? Round your answer up to the whole number. Kanban card set(s) What is the maximum authorized inventory? Use the rounded value from the previous question. Round your answer to the nearest whole number. unit(s)arrow_forwardTooltron Manufacturing uses a Kanban system for a component. Daily demand is 410 units. Each container has a combined waiting and processing time of 1.6 days. If the container size is 30 and the alpha value (a) is 17 percent, how many Kanban card sets should be authorized? Round your answer up to the whole number. Kanban cards What is the maximum authorized inventory? Use the rounded value from the previous question. Round your answer to the nearest whole number. unitsarrow_forward
- A fabrication cell at Spradley's Sprockets uses the pull method to supply gears to an assymbly line. George Jitson is in charge of the assembly line, which requires 500 gears per day. Containers typically wait .20 day in the fabrication cell. Each container holds 20 gears, and one container requires 1.8 days in machine time. Setup times are negligible. If the policy variable for unforseen contingencies is set at 5 percent, how many containers should Jitson authorize for the gear replenishment system?arrow_forwardIf the demand per day is 100, the lead time is 5 days, safety stock is 50, and the container size is 55, what is the Kanban number? If the lead time improves to 4 days, what is the Kanban Number?arrow_forwardA fabrication cell at Spradley's Sprockets uses the pull method to supply gears to an assembly line. George Jitson is in charge of the assembly line, which requires 547 gears per day. Containers typically wait 0.3 day in the fabrication cell. Each container holds 50 gears, and one container requires 1.3 day in machine time. Setup times are negligible. If the policy variable for unforeseen contingencies is set at 0.03, how many containers should Jitson authorize for the gear replenishment system? containers. (Enter your response rounded up to Jitson should authorize the next whole number.)arrow_forward
- 个 A fabrication cell at Spradley's Sprockets uses the pull method to supply gears to an assembly line. George Jitson is in charge of the assembly line, which requires 453 gears per day. Containers typically wait 1.2 day in the fabrication cell. Each container holds 35 gears, and one container requires 24 day in machine time. Setup times are negligible. If the policy variable for unforeseen contingencies is set at 0.03, how many containers should Jitson authorize for the gear replenishment system? Jitson should authorize containers. (Enter your response rounded up to the next whole number)arrow_forwardPauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $125 per subassembly 20 subassemblies 3,000 (50 weeks x5 days each x daily usage of 12 subassemblies) 12 days 3 days' production Kanban container size = units (round your response to the nearest whole number).arrow_forwardPauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost $30 Annual holding cost $125 per subassembly Daily production 30 subassemblies Annual usage 3,000 (50 weeks×5 days each×daily usage of 12 subassemblies) Lead time 12 days Safety stock 4 days' production Part 2 Kanban container size = enter your response here units (round your response to the nearest whole number).arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,Operations ManagementOperations ManagementISBN:9781259667473Author:William J StevensonPublisher:McGraw-Hill EducationOperations and Supply Chain Management (Mcgraw-hi...Operations ManagementISBN:9781259666100Author:F. Robert Jacobs, Richard B ChasePublisher:McGraw-Hill Education
- Purchasing and Supply Chain ManagementOperations ManagementISBN:9781285869681Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. PattersonPublisher:Cengage LearningProduction and Operations Analysis, Seventh Editi...Operations ManagementISBN:9781478623069Author:Steven Nahmias, Tava Lennon OlsenPublisher:Waveland Press, Inc.
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Operations Management
Operations Management
ISBN:9781259667473
Author:William J Stevenson
Publisher:McGraw-Hill Education
Operations and Supply Chain Management (Mcgraw-hi...
Operations Management
ISBN:9781259666100
Author:F. Robert Jacobs, Richard B Chase
Publisher:McGraw-Hill Education
Purchasing and Supply Chain Management
Operations Management
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Cengage Learning
Production and Operations Analysis, Seventh Editi...
Operations Management
ISBN:9781478623069
Author:Steven Nahmias, Tava Lennon Olsen
Publisher:Waveland Press, Inc.