EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 4, Problem 4.37Q
To determine
How roller-burnishing processes induce residual stresses on the surface of workpieces.
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Explain why friction is undesirable in metal forming operations.
Complete the following table comparing cold, warm and hot work:
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Why is friction generally undesirable in metal forming operations?
Chapter 4 Solutions
EBK MANUFACTURING PROCESSES FOR ENGINEE
Ch. 4 - Prob. 4.1QCh. 4 - Prob. 4.2QCh. 4 - Prob. 4.3QCh. 4 - Prob. 4.4QCh. 4 - Prob. 4.5QCh. 4 - Prob. 4.6QCh. 4 - Prob. 4.7QCh. 4 - Prob. 4.8QCh. 4 - Prob. 4.9QCh. 4 - Prob. 4.10Q
Ch. 4 - Prob. 4.11QCh. 4 - Prob. 4.12QCh. 4 - Prob. 4.13QCh. 4 - Prob. 4.14QCh. 4 - Prob. 4.15QCh. 4 - Prob. 4.16QCh. 4 - Prob. 4.17QCh. 4 - Prob. 4.18QCh. 4 - Prob. 4.19QCh. 4 - Prob. 4.20QCh. 4 - Prob. 4.21QCh. 4 - Prob. 4.22QCh. 4 - Prob. 4.23QCh. 4 - Prob. 4.24QCh. 4 - Prob. 4.25QCh. 4 - Prob. 4.26QCh. 4 - Prob. 4.27QCh. 4 - Prob. 4.28QCh. 4 - Prob. 4.29QCh. 4 - Prob. 4.30QCh. 4 - Prob. 4.31QCh. 4 - Prob. 4.32QCh. 4 - Prob. 4.33QCh. 4 - Prob. 4.34QCh. 4 - Prob. 4.35QCh. 4 - Prob. 4.36QCh. 4 - Prob. 4.37QCh. 4 - Prob. 4.38QCh. 4 - Prob. 4.39QCh. 4 - Prob. 4.40QCh. 4 - Prob. 4.41QCh. 4 - Prob. 4.42QCh. 4 - Prob. 4.43QCh. 4 - Prob. 4.44QCh. 4 - Prob. 4.45QCh. 4 - Prob. 4.46QCh. 4 - Prob. 4.47QCh. 4 - Prob. 4.48QCh. 4 - Prob. 4.49QCh. 4 - Prob. 4.50QCh. 4 - Prob. 4.51QCh. 4 - Prob. 4.52QCh. 4 - Prob. 4.53QCh. 4 - Prob. 4.54QCh. 4 - Prob. 4.55QCh. 4 - Prob. 4.56QCh. 4 - Prob. 4.57PCh. 4 - Prob. 4.58PCh. 4 - Prob. 4.59PCh. 4 - Prob. 4.60PCh. 4 - Prob. 4.61PCh. 4 - Prob. 4.62PCh. 4 - Prob. 4.63PCh. 4 - Prob. 4.64PCh. 4 - Prob. 4.65PCh. 4 - Prob. 4.66PCh. 4 - Prob. 4.67PCh. 4 - Prob. 4.68PCh. 4 - Prob. 4.69PCh. 4 - Prob. 4.70PCh. 4 - Prob. 4.71P
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- 1. In the manufacture of automotive-body panels from carbon-steel sheet, stretcher strains (Lueders bands) are observed, which detrimentally affect surface finish. How can stretcher strains be eliminated? Explain with appropriate sketches. Also discuss how wrinkles in a deep drawing operation can be eliminated.arrow_forwardDiscuss the advantages and disadvantages of hot and cold working of metals.arrow_forwardThe figure below shows a symmetric plane-strain upsetting process. The process may also be thought of as a form of side extrusion. Observations show that the deformation is confined to two shear planes, each one being analogous to that seen in plane-strain cutting. You may assume that there is no friction between the work material and the tool/die walls; the uniaxial yield strength of the material is σy and is independent of strain rate and temperature, and the material behaves as a rigid plastic solid. a) Calculate the pressure (p) required for the upsetting process in terms of σy. b) If friction existed at the die walls and the frictional work (energy) dissipation was 30% of the energy required for shape change alone (part (a) above), then what would be the pressure (p)?arrow_forward
- Explain the principle used in Residual Stress Measurment with advantages, disadvantages and aplicationarrow_forwardExplain the importance of lubrication in wire drawingarrow_forwardexplain the difference between cold rolling and hot rolling and why the surface finish is better on cold-rolled metals compared to hot-rolled metalsarrow_forward
- Explain the difference between deep drawing and redrawing.arrow_forwardWith suitable sketches of the relationship of friction force and applied load, briefly explain the concept of friction force.arrow_forwardA 1-in diameter hole is to be punched through a 1/8-in thick annealed titanium-alloy Ti-6Al-4V (grade 5, annealed) sheet at room temperature. Estimate the force required for the punching operation. Show your work and list any values you reference/use. Hint: Use the equation F=T*L*Shear Strengtharrow_forward
- For wire drawing operation, the work material should essentially be (a) ductile (b) hard (C) tough (d) malleablearrow_forward1 What is the difference between open-die and closed-die forging? Give an example of a metal product produced by each process.arrow_forwardDescribe, with examples, the effect heat treatment and mechanical processes have on material properties.arrow_forward
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