Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Textbook Question
Chapter 27, Problem 19RQ
For a given job, how would a broach having rotor-tooth design compare in length with one having regular, full-width teeth?
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QUESTION 5
Determine the spindle speed (rpm), the feed rate (in/min) and the cutting power required for turning a 1º diameter copper rod with a depth of cut of 0.1" using a cemented carbide tool.
O N=287 RPM, F-25.8 in/min, P=9.7 hp
ON=2866 RPM, F=258 in/min, P=97 hp
ON=1146 RPM, F-25.8 in/min, P=97 hp
O N= 11460 RPM, F-340 in/min, P=130 hp
ON= 1146 RPM, F-34 inimin, P= 13 hp
ON= 115 RPM, F-3.4 in/min, P=1.3 hp
QUESTION 6
It is required to face mill an aluminum block to size it down from 2" to 1.5" thick using a 3" diameter 2-toothed carbide cutting tool. The block is 6.0" wide and 6" long. The entire tool diameter
engages the workpiece during the cut.
Calculate the recommended spindle speed in revolutions per minute, feed per tooth, and cutting power required.
O N=1529 RPM, f= 0.026 in/rev/tooth, P = 36 hp
O N-3820 RPM, f= 26 in/revitooth, P=27 hp
O N-3820 RPM, f= 0.052 in/rew/tooth, P=27 hp
ON-382 RPM, F= 0.026 in/revitooth, P = 0.027 hp
O N-3820 RPM, f= 0.052 in/rev/tooth, P=2.7 hp…
2. Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle
speed is 20 m/min, feed 0.25 mm/rev and drill point angle is 120°, the amount of material removed
at the first 10 sec after full engagement of drill will be
mm/sec.
(a) 2300, (b) 2400, (c) 2500, (d) 2600, (e) 2700
3. Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle
speed is 20 m/min, feed 0.25 mm/rev and drill point angle is 120°, the amount of material removed
at the first 10 sec after full engagement of drill will be ..
(a) 2300, (b) 2400, (c) 2500, (d) 2600, (e) 2700
mm /sec.
Chapter 27 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 27 - Why is sawing one of the most efficient of the...Ch. 27 - Explain why tooth spacing (pitch) is important in...Ch. 27 - What is the tooth gullet used for on a saw blade?Ch. 27 - Explain what is meant by the set of the teeth on a...Ch. 27 - How is tooth set related to saw kerf?Ch. 27 - Why can a bandsaw blade not be hardened throughout...Ch. 27 - What are the advantages of using circular saws?Ch. 27 - Why have bandsawing machines largely replaced...Ch. 27 - Explain how the hole in Figure 27.7 is made on a...Ch. 27 - How would you calculate or estimate Tm for a...
Ch. 27 - What is the disadvantage of using gravity to feed...Ch. 27 - What is unique about the broaching process...Ch. 27 - Can a thick saw blade be used as a broach? Why or...Ch. 27 - Broaching machines are simpler in a basic design...Ch. 27 - Why is broaching particularly well-suited for mass...Ch. 27 - In designing a broach, what would be the first...Ch. 27 - Why is it necessary to relate the design of a...Ch. 27 - What two methods can be utilized to reduce the...Ch. 27 - For a given job, how would a broach having...Ch. 27 - Why are the pitch and radius of the gullet between...Ch. 27 - Why are broaching speeds usually relatively low,...Ch. 27 - What are the advantages of shell-type broach...Ch. 27 - Why are most broaches made from alloy or...Ch. 27 - What are the advantages of TiN-coated broaching...Ch. 27 - For mass-production operations, which process is...Ch. 27 - What is the difference between the roughing teeth...Ch. 27 - The sides of a square, blind hole must be machined...Ch. 27 - The interior, flat surfaces of socket wrenches,...Ch. 27 - Prob. 29RQCh. 27 - What are some ways to improve the efficiency of a...Ch. 27 - To what extent is filing different from sawing?Ch. 27 - Prob. 32RQCh. 27 - Prob. 33RQCh. 27 - Prob. 34RQCh. 27 - A surface 12 in. long is to be machined with a...Ch. 27 - The pitch of the teeth on a simple surface broach...Ch. 27 - Estimate the (approximate maximum) horsepower...Ch. 27 - Estimate the approximate force acting in the...Ch. 27 - In cutting a 6-in.-long slot in a piece of AISI...Ch. 27 - The strength of a pull broach is determined by its...Ch. 27 - Suppose you want to shape a block of metal 7 in....Ch. 27 - Could you have saved any time in Problem 7 by...Ch. 27 - Derive the equation for shaping cutting speed.Ch. 27 - How many strokes per minute would be required to...Ch. 27 - How much time would be required to shape a flat...Ch. 27 - What is the metal removal rate in Problem 11 if...Ch. 27 - Suppose you decide to mill the flat surface...Ch. 27 - A planer has a 10-hp motor, and 75% of the motor...
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