Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 26, Problem 36QTP
Calculate the chip dimensions in surface grinding for the following process variables: D = 10 in., d = 0.001 in., v = 100 ft/min, V = 5000 ft/min, C = 500 per in2, and r = 20.
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In a surface grinding operation performed on a 6150 steel workpart (annealed,
approximately 200 BHN), the designation on the grinding wheel is C-24-D-5-V.
Wheel diameter =178 mm and its width= 25 mm. Rotational speed = 3000 rev/min.
Infeed = 0.05 mm per pass, crossfeed = 12.5 mm, and workpiece speed = 6 m/min.
This operation has been a source of trouble right from the beginning. The surface
finish is not as good as the 0.4 µm specified on the part print, and there are signs of
metallurgical damage on the surface. In addition, the wheel seems to become
clogged almost as soon as the operation begins. In short, nearly everything that can
go wrong with the job has gone wrong. (a) Determine the rate of metal removal
when the wheel is engaged in the work. (b) If the number of active grits per cm? =
30, determine the average chip length and the number of chips formed per time. (c)
What changes would you recommend in the grinding wheel to help solve the
problems encountered? Explain why you…
Q :4i. Explain why the same grinding wheel may act soft or hard.ii. Why are grinding operations necessary for parts that have been machined by other processes?iii. Explain how the EDM process is capable of producing complex shapes.iv. Explain why the mechanical properties of workpiece materials are not significant in most of the processes described in Nontraditional Machining Processes
Write the applications of bench grinding machines.
( type by Keyboard two pages at least )
Chapter 26 Solutions
Manufacturing Engineering & Technology
Ch. 26 - What is an abrasive? What are superabrasives?Ch. 26 - How is the size of an abrasive grain related to...Ch. 26 - Why are most abrasives made synthetically?Ch. 26 - Describe the structure of a grinding wheel and its...Ch. 26 - Explain the characteristics of each type of bond...Ch. 26 - What causes grinding sparks in grinding? Is it...Ch. 26 - Define metallurgical burn.Ch. 26 - Define (a) friability, (b) wear flat, (c) grinding...Ch. 26 - What is creep-feed grinding and what are its...Ch. 26 - How is centerless grinding different from...
Ch. 26 - What are the differences between coated and bonded...Ch. 26 - What is the purpose of the slurry in...Ch. 26 - Explain why grinding operations may be necessary...Ch. 26 - Why is there such a wide variety of types, shapes,...Ch. 26 - Prob. 15QLPCh. 26 - The grinding ratio, G, depends on the type of...Ch. 26 - What are the consequences of allowing the...Ch. 26 - Explain why speeds are much higher in grinding...Ch. 26 - Prob. 19QLPCh. 26 - Prob. 20QLPCh. 26 - Prob. 21QLPCh. 26 - Referring to the preceding chapters on processing...Ch. 26 - Explain the reasons that so many deburring...Ch. 26 - What precautions should you take when grinding...Ch. 26 - Prob. 25QLPCh. 26 - What factors could contribute to chatter in...Ch. 26 - Prob. 27QLPCh. 26 - Prob. 28QLPCh. 26 - Describe the effects of a wear flat on the overall...Ch. 26 - What difficulties, if any, could you encounter in...Ch. 26 - Prob. 31QLPCh. 26 - Prob. 32QLPCh. 26 - Prob. 33QLPCh. 26 - Jewelry applications require the grinding of...Ch. 26 - List and explain factors that contribute to poor...Ch. 26 - Calculate the chip dimensions in surface grinding...Ch. 26 - If the strength of the workpiece material is...Ch. 26 - Assume that a surface-grinding operation is being...Ch. 26 - Estimate the percent increase in the cost of the...Ch. 26 - Assume that the energy cost for grinding an...Ch. 26 - It is known that, in grinding, heat checking...Ch. 26 - Prob. 45QTPCh. 26 - With appropriate sketches, describe the principles...Ch. 26 - Prob. 47SDPCh. 26 - Vitrified grinding wheels (also called ceramic...Ch. 26 - Conduct a literature search, and explain how...Ch. 26 - Visit a large hardware store and inspect the...Ch. 26 - Obtain a small grinding wheel or a piece of a...Ch. 26 - In reviewing the abrasive machining processes in...Ch. 26 - Obtain pieces of sandpaper and emery cloth of...Ch. 26 - On the basis of the contents of this chapter,...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Why Centerless Grinding machine uses two grinding wheels during grinding? Type your Answer here:-arrow_forward13) Manufacturers are designing grinding spindles to turn at higher and higher speeds. What is the main reason for this, and what is one drawback of increasing speed? 14) Name 2 reasons why cost increases as finish allowances decrease (See Figure 9.40).arrow_forwardFind metal removal rate is sur face grinding a(300mm) long and (60mm) width of rectangulare steel work Piece whose speed is (15 m/min) defth of (cut and width of grinding Pathz lomm? = 0.05mm) of Oarrow_forward
- Problem 5. (Grinding Operations and Grinding Machines) (USCS units) In a centerless grinding operation, the grinding wheel diameter = 8 in, and the regulating wheel diameter = 5.0 in. The grinding wheel rotates at 1500 rev/min, and the regulating wheel rotates at 180 rev/min. The inclination angle of the regulating wheel = 2.3°. Determine the production rate of cylindrical work parts whose diameter = 0.5 in and length = 5.0 in. Equations used V = TDN RMR lc = = √ Dd rg = vwwd nc = U w' vwC Fev Vwwd 0.25 w d K₁ (TWOW) 0.5 (1) 0² VC D F'c = K₁ Ts = K₂d0.75 GR= Vw Vg 0.5 (TCU) OD fr = TD,N, sin I D0.25arrow_forwardEstimate the relative cost of grinding a steel part to a tolerance of ±0.0005 in versus turning it to a tolerance of +0.003 in.arrow_forwardManufacturers are designing grinding spindles to turn at higher and higher speeds. What is the main reason for this, and what is one drawback of increasing speed? Name 2 reasons why cost increases as finish allowances decrease. Tool temperatures are low at low cutting speeds and high at high cutting speeds, but low again at even higher cutting speeds. Explain why.arrow_forward
- In grinding certain tools the linear velocity of the grinding surface should not exceed 6000fts/s. Find the maximum number of revolutions per second (a) 12 in (diameter) (b) 8-in wheel.arrow_forward11) Name 2 adverse effects of allowing the workpiece to become too hot in grinding. 12) Name 2 reasons coolant is used in grindingarrow_forwardA HSS tool is used to turn a steel workpart that is 300 mm long and 80 mm in diameter. The parameters in the Taylor equation are: n=0.13 and C= 75 (m/min) for a feed of 0.4 mm/rev. The operator and machine tool rate = $30.00/hr, and the tooling cost per cutting edge = $4.00. It takes 2.0 min to load and unload the workpart and 3.50 min to change tools. Determine: a. Tutting speed for maximum production rate, b. Tool life in min of cutting, and c. Cycle time and cost per unit of product.arrow_forward
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