Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 26, Problem 11RQ
What are the differences between coated and bonded abrasives?
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What is abrasion resistance testing?
(a)
An engineer would like to drill a square hole of 20 mm x 20 mm with depth of
25 mm on a layered structure of natural fibre-reinforced polymer composite. He
encountered delamination problem in the workpiece (Figure 3) when he used
conventional cutting tool to drill the hole. Instead of using conventional
machining process, discuss ONE suitable advanced machining process that can
be applied for this machining purpose and predict TWO possible limitations for
the selected process.
Cutting
Tool
Delamination
Composite Material
Figure 3. Delamination of the composite material.
Explain how the stylus is able to detect the surface roughness profile.
Chapter 26 Solutions
Manufacturing Engineering & Technology
Ch. 26 - What is an abrasive? What are superabrasives?Ch. 26 - How is the size of an abrasive grain related to...Ch. 26 - Why are most abrasives made synthetically?Ch. 26 - Describe the structure of a grinding wheel and its...Ch. 26 - Explain the characteristics of each type of bond...Ch. 26 - What causes grinding sparks in grinding? Is it...Ch. 26 - Define metallurgical burn.Ch. 26 - Define (a) friability, (b) wear flat, (c) grinding...Ch. 26 - What is creep-feed grinding and what are its...Ch. 26 - How is centerless grinding different from...
Ch. 26 - What are the differences between coated and bonded...Ch. 26 - What is the purpose of the slurry in...Ch. 26 - Explain why grinding operations may be necessary...Ch. 26 - Why is there such a wide variety of types, shapes,...Ch. 26 - Prob. 15QLPCh. 26 - The grinding ratio, G, depends on the type of...Ch. 26 - What are the consequences of allowing the...Ch. 26 - Explain why speeds are much higher in grinding...Ch. 26 - Prob. 19QLPCh. 26 - Prob. 20QLPCh. 26 - Prob. 21QLPCh. 26 - Referring to the preceding chapters on processing...Ch. 26 - Explain the reasons that so many deburring...Ch. 26 - What precautions should you take when grinding...Ch. 26 - Prob. 25QLPCh. 26 - What factors could contribute to chatter in...Ch. 26 - Prob. 27QLPCh. 26 - Prob. 28QLPCh. 26 - Describe the effects of a wear flat on the overall...Ch. 26 - What difficulties, if any, could you encounter in...Ch. 26 - Prob. 31QLPCh. 26 - Prob. 32QLPCh. 26 - Prob. 33QLPCh. 26 - Jewelry applications require the grinding of...Ch. 26 - List and explain factors that contribute to poor...Ch. 26 - Calculate the chip dimensions in surface grinding...Ch. 26 - If the strength of the workpiece material is...Ch. 26 - Assume that a surface-grinding operation is being...Ch. 26 - Estimate the percent increase in the cost of the...Ch. 26 - Assume that the energy cost for grinding an...Ch. 26 - It is known that, in grinding, heat checking...Ch. 26 - Prob. 45QTPCh. 26 - With appropriate sketches, describe the principles...Ch. 26 - Prob. 47SDPCh. 26 - Vitrified grinding wheels (also called ceramic...Ch. 26 - Conduct a literature search, and explain how...Ch. 26 - Visit a large hardware store and inspect the...Ch. 26 - Obtain a small grinding wheel or a piece of a...Ch. 26 - In reviewing the abrasive machining processes in...Ch. 26 - Obtain pieces of sandpaper and emery cloth of...Ch. 26 - On the basis of the contents of this chapter,...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Speed of Ball Mill In a ball mill of diameter 2000 mm, 100 mm dia steel balls are being used for grinding. Presently, for the material being ground, the mill is run at 15 rpm. At what speed will the mill have to be run if the 100 mm balls are replaced by 50 mm balls, all the other conditions remaining the same?arrow_forwardExamples of reports and articles on metal cutting disc manufacturingarrow_forward(a) Give three examples of applications where a solid lubricant would be preferable to aliquid lubricant. For each example, explain the advantages of using a solid lubricantand suggest one suitable candidate giving reasons for your suggestion. Support yourdiscussion by citing relevant sourcesarrow_forward
- (a) Figure 1 shows surface roughness and tolerances obtained in Chemical Machining (CM) and Electrochemical Machining (ECM) process for different types of electronic products. Comment on the differences between chemical and electrochemical machining process in terms of surface roughness and tolerance of the machined product as illustrated in Figure 1. 0.9 CM 0.8 0.7 Z ECM 0.6 0.5 0.4 0.3 0.2 0.1 Product A Product B Product C Product D Products 25 E ČM 20 Z ECM 15 10 Product A Product B Product C Product D Products Figure 1: Surface roughness and tolerances of various electronic products Surface roughness, Ra Tolerance, (t mm x 10)arrow_forwardWhich three of the following are names given to the three regions in the typical wear growth curve: (Choose three answers) temperature region diffusion region failure region 0000000 accelerated wear region break-in period steady-state wear abrasion regionarrow_forwardEstimate the manufacturing cost for a simple machined component: a. Compare the costs for manufacturing volumes of 1, 10, 100, 1000, and 10,000 pieces with an intermediate tolerance and surface finish. Explain why there is a great change between 1 and 10 and a small change between 1000 and 10,000 pieces. b. Compare the costs for fit, intermediate, and rough tolerances with a volume of 100 pieces. c. Compare the costs of manufacturing the component out of various materials.arrow_forward
- Explain Surface Roughness Including Below Given Roughness Parameters 1.Ra 2. Rtarrow_forwarddifferences of conductive fluids in ECM and EDM processes by highlighting their roles and desirable characteristics.arrow_forwardFigure 9 shows the effect of rotary speed on the material removal rate by using conventional EDM and ultrasonic-assisted EDM. Discuss on the effect of rotary speed on the material removal rate for both EDM processes.arrow_forward
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