Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 16, Problem 53QTP
In Case Study 16.2, it was stated that the reason for reducing the tops of cans (necking) is to save material for making the lid. How much material will be saved if the lid diameter is reduced by 5%? By 20%?
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Explain in your own words how the stress test (performance test) is applied to the patient turning apparatus shown in the figure, and guess how the expected result will be. The main part of the product consists of a polyurethane sponge. Stain-proof upholstery fabric will be used as the outer surface material. In addition, there are heating pads working with the logic of electric blankets in this apparatus, please answer by taking these into account when answering.
Chapter 16 Solutions
Manufacturing Engineering & Technology
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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- Consider applying the medical performance tests listed below to the patient turner shown in the figure, and write in your own words what these tests are and how they are applied to the patient turner. Also consider that there is a belt for fastening additional legs to the product shown in the picture. Also, consider that there are heating pads that help the blood flow that is charging and working, and take these two features into account. The main part of the products consists of sponge. The inner material of the products is composed of high density and high hardness sponge. Although polyurethane is usually used as the outer surface material, jersey fabric is used on the outer surface of some products. The product cover is made of liquid repellent anti-bacterial fabric. Test list to be applied: ISO 10993-10 ISO 10993-5 (Biocompatibility) Stress testing Load testing Material testing Endurance testarrow_forwardWhich forming process would you use to make the following composite parts? (Explain) A. A 12" diameter pipe with a 1/4" wall thickness to be used in a chemical plant. B. A roof panel for a road grader. Production is one grader per day. C. Tool chests for contractors. The company produces five units a day. D. Overhead storage bin doors for a passenger jet. A hundred parts are needed for each plane, and production is four planes per month.arrow_forwardhow to solve this problem? why the 'wrap's capacity is 36/60??arrow_forward
- a) A bicycle frame is being designed to carry a pedal force of 800N. Assuming axial loading only, which material will produce the lightest frame out of the two in the table below? Assume a design factor of 1.2 b) If the bicycle frame is being welded together and an internal flaw size of 30mm results, which material will produce the lighter section? (Apply a design factor of 1.2 If the bicycle frame needs to last a minimum 3 x 105 cycles, with an average stress of 150MPa and an alternating stress of 200MPa, use the Soderberg criterion to pick a suitable material from the two alloys listed above. Show all your working.arrow_forward1. Take some water with a straw and put a few drops on plastic sheet. (a) What is the shape of the drop? (b) Move a drop around with your straw. Does the drop change? 2. Move one of the drops close to another one with your straw. What happens when two drops meet? 3. Put a small amount of one of the solids (salt, pepper, sugar, talcum powder) on one of the drops. Does the shape change? 4. Try this again with the other solids. Write your observationarrow_forwardCompute for the porosity of paddy and corn using the average bulk and true density.arrow_forward
- Can you help me please I really need help? Thank you Explain in your own words how the load (durability) test,(performance test) is applied to the patient turning apparatus shown in the figure, and guess how the expected result will be. Please answer considering the patient's leg weight and the sponge used in the product.The main part of the product consists of a polyurethane sponge. Stain-proof upholstery fabric will be used as the outer surface material. In addition, there are heating pads working with the logic of electric blankets in this apparatus, please answer by taking these into account when answering.arrow_forwardReview Problems The extrusion die for a polyethylene parison used in blow molding has a mean diameter of 18.0 mm. The size of the ring opening in the die is 2.0 mm. The mean diameter of the parison is observed to swell to a size of 21.5 mm after exiting the die orifice. If the diameter of the blow molded container is to be 150 mm, determine (a) the corresponding wall thickness of the container and (b) the wall thickness of the parison.arrow_forwardWhich moment is referred to as the plastic moment?arrow_forward
- What are the benefits of using a chain in place of a rope? What are the concerns about dropping an item using a chain in place of a rope?arrow_forwardQuestion 3 The diameter of an extruder barrel is 65 mm and its length is 1.75 m. The screw rotates at 55 rev/min. The screw channel depth is 5.0 mm, and its flight (helix) angle is 18°. The head pressure at the die end of the barrel is 5x10° Pa. The viscosity of the polymer melt is given as 100 Pa-s. Calculate the volume flow rate of polymer in the barrel. The drag flow is given by the equation: Qa = 0.5 n2 D² N d̟ sinp cosp The back pressure flow is given by the equation: Pn D dễ sin²o Qb 127L The details of the extruder screw are given in figure 3.1 W. Perpendicular channel width Helix angle (O) Pitch Channel depth de Axial |light| width Axial channel width Perpendicular fight -Direction of mass flow- Figure 3.1. Schematic illustration of a typical "Archimedean" extruder screw. width Root diameter diameterarrow_forwardQuestion 3 The diameter of an extruder barrel is 65 mm and its length is 1.75 m. The screw rotates at 55 rev/min. The screw channel depth is 5.0 mm, and its flight (helix) angle is 18°. The head pressure at the die end of the barrel is 5x10° Pa. The viscosity of the polymer melt is given as 100 Pa-s. Calculate the volume flow rate of polymer in the barrel. The drag flow is given by the equation: Qa = 0.5 n² D² N d̟ sinp cosp The back pressure flow is given by the equation: Pn D dễ sin²4 Qb 127L The details of the extruder screw are given in figure 3.1 W. channel width Perpendicular Pitch Helix ( p angle () D Channel depth de |Axial |light| width Axial channel width Perpendicular flight -Direction of mass flow- Figure 3.1. Schematic illustration of a typical "Archimedean" extruder screw. width Root diameter diameterarrow_forward
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