ELEMENTARY PRINCIPLES OF CHEM. PROCESS.
ELEMENTARY PRINCIPLES OF CHEM. PROCESS.
4th Edition
ISBN: 9781119249214
Author: FELDER
Publisher: INTER WILE
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Chapter 4, Problem 4.76P

4.7'6. Methanol is produced by reacting carbon monoxide and hydrogen. A fresh feed stream containing CO and H2 joins a recycle stream and the combined stream is fed to a reactor. The reactor outlet stream Hows at a rate of 350 mol/min and contains 10.6 wt% H2,64.0 wt% CO. and 25.4 wt5? CTLOH (Notice that those are percentages by mass, not mole percents.) This stream enters a cooler in which most of the methanol is condensed. The liquid methanol condensate is withdrawn as a product, and the gas stream leaving the condenser—which contains CO, H2, and 0.40 mole% uncondensed CH3OH vapor—is the recycle stream that combines with the fresh feed.

  1. Without doing any calculations, prove that you have enough information to determine (i) the molar flow rates of CO and H2 in the fresh feed, (ii) the production rate of liquid methanol, and (iii) the single-pass and overall conversions of carbon monoxide. Then perform the calculations.
  2. After several months of operation, the flow rate of liquid methanol leaving the condenser begins to decrease. List at least three possible explanations of this behavior and state how you might check the validity of each one. (What would you measure and what would you expect to find if the explanation is valid?)

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In a chemical production plant, cyclohexane is made by the reaction of benzene and hydrogen. Reaction is as follows: CHs + H2 → CoH12 The complete process of producing cyclohexane uses a reactor and a separator. Using the process shown below and assuming 20 % excess hydrogen in the fresh feed, find the ratio of the recycle stream to the fresh feed stream, the composition of the final product stream, and the composition of the stream leaving the reactor. The overall conversion of benzene is 92% and the single-pass conversion is 21.5 %. The recycle stream is composed of 23.9 % benzene and the remaining hydrogen. Fresh Feed REACTOR SEPARATOR Product Recycle
Methanol (CH3OH) is produced in the reaction of carbon dioxide and hydrogen via the reaction and process given below:   CO2+3H2→CH3OH+H2O       The fresh feed to the process contains hydrogen, carbon dioxide, and 0.400 mol% inerts (I). The reactor effluent passes through a condenser that removes essentially all of the methanol and water formed and none of the reactants or inerts. The unreacted reactants and inerts are recycled to the reactor. To avoid buildup of the inerts in the system, a purge stream is withdrawn from the recycle. 100 mol/h of feed to the reactor (not the fresh feed to the process) contains 29.5 mol% CO2, 68.0 mol% H2, and 2.50 mol% inerts. The single-pass conversion of hydrogen is 46.71%. What is the recycle-to-fresh feed ratio?
Butane (C4H10)(C4H10) and dry air are fed to a combustion reactor at a steady rate of 45.9 mol/s45.9 mol/s butane and 2500.0 mol/s2500.0 mol/s dry air. Assume the butane reacts completely to produce CO2CO2 and H2O.H2O. The reactants enter the reactor at 25 ∘C25 ∘C and the products leave the reactor at 1110.4 ∘C.1110.4 ∘C. Calculate the percent excess air. Using the information below, find the heat interaction. Species ΔHf at 298 K(kJ/mol) CP (kJ/kmol·K) O2 0 3.5R N2 0 3.5R C4H10 -125.5 12R CO2 -393.5 3.5R H2O -241.8 3.5R

Chapter 4 Solutions

ELEMENTARY PRINCIPLES OF CHEM. PROCESS.

Ch. 4 - In the production of soybean oil, dried and flaked...Ch. 4 - Prob. 4.12PCh. 4 - A process is carried out in which a mixture...Ch. 4 - Strawberries contain about 15wt% solids and 85wt%...Ch. 4 - Two streams flow into a 500-gallon tank. The first...Ch. 4 - A fuel distributor supplies four liquid fuels,...Ch. 4 - Prob. 4.17PCh. 4 - One thousand kilograms per hour of a mixture...Ch. 4 - L-Serine is an amino acid that often is provided...Ch. 4 - A 100 kmol/h stream that is 97 mole% carbon...Ch. 4 - A pharmaceutical product, P, is made in a batch...Ch. 4 - A liquid mixture containing ethanol (55.0 wt%) and...Ch. 4 - A stream of humid air containing 1.50 mole% H2O(v)...Ch. 4 - A liquid mixture contains 60.0 wt% ethanol (E),...Ch. 4 - Certain vegetables and fruits contain plant...Ch. 4 - Two aqueous sulfuric acid solutions containing...Ch. 4 - A paint mixture containing 25.0% of a pigment and...Ch. 4 - In the commercial production of sugar (sucrose),...Ch. 4 - Prob. 4.29PCh. 4 - A garment to protect the wearer from toxic agents...Ch. 4 - A dilute aqueous solution of H2SO4 (Solution A) is...Ch. 4 - Gas streams containing hydrogen and nitrogen in...Ch. 4 - An artificial kidney is a device that removes...Ch. 4 - The indicator-dilution method is a technique used...Ch. 4 - Prob. 4.35PCh. 4 - Gas absorption or gas scrubbing is a commonly used...Ch. 4 - The SO2 scrubbing tower described in Problem 4.36...Ch. 4 - Prob. 4.38PCh. 4 - The hormone estrogen is produced in the ovaries of...Ch. 4 - A liquid mixture containing 30.0mole% benzene (B),...Ch. 4 - Seawater containing 3.50 wt% salt passes through a...Ch. 4 - Inside the column a liquid stream flows downward...Ch. 4 - Prob. 4.43PCh. 4 - Effluents from metal-finishing plants have the...Ch. 4 - In an absorption tower (or absorber), a gas is...Ch. 4 - In the production of a bean oil, beans containing...Ch. 4 - Boilers are used in most chemical plants to...Ch. 4 - Following is a diagram of the shirt-cleaning...Ch. 4 - A drug (D) is produced in a three-stage extraction...Ch. 4 - Prob. 4.52PCh. 4 - Ammonia is oxidized to nitric oxide in the...Ch. 4 - Prob. 4.54PCh. 4 - A stream containing H2S and inert gases and a...Ch. 4 - 436. The reaction between ethylene and hydrogen...Ch. 4 - Prob. 4.57PCh. 4 - Prob. 4.58PCh. 4 - Titanium dioxide (TiCb) is used extensively as a...Ch. 4 - Prob. 4.60PCh. 4 - Prob. 4.61PCh. 4 - Oxygen consumed by a living organism in aerobic...Ch. 4 - A genetically engineered strain of Escherichia...Ch. 4 - The gas-phase reaction between methanol and acetic...Ch. 4 - Prob. 4.65PCh. 4 - Prob. 4.66PCh. 4 - Methane and oxygen react in the presence of a...Ch. 4 - Ethane is chlorinated in a continuous reactor:...Ch. 4 - Ethanol can be produced commercially by the...Ch. 4 - Prob. 4.70PCh. 4 - Solid calcium fluoride (CaF2) reacts with sulfuric...Ch. 4 - Prob. 4.72PCh. 4 - Chlorobenzene (C^HsCl), an important solvent and...Ch. 4 - A catalytic reactor is used to produce...Ch. 4 - 4.7'6. Methanol is produced by reacting carbon...Ch. 4 - Methane reacts with chlorine to produce methyl...Ch. 4 - Ethylene oxide is produced by the catalytic...Ch. 4 - Methanol is synthesized from carbon monoxide and...Ch. 4 - The fresh feed to an ammonia production process...Ch. 4 - A gas contains 75.0 wt% methane. 10.0% ethane....Ch. 4 - Five liters of liquid n-hexane and 4 liters of...Ch. 4 - Gasoline, which we will represent as having the...Ch. 4 - Prob. 4.87PCh. 4 - Natural gas containing a mixture of methane,...Ch. 4 - Propane is burned completely with excess oxygen....Ch. 4 - Prob. 4.91PCh. 4 - Prob. 4.92PCh. 4 - Liquid methanol is fed to a space heater at a rate...Ch. 4 - Prob. 4.94PCh. 4 - Prob. 4.95PCh. 4 - A fuel oil is analyzed and found to contain 85.0...Ch. 4 - Prob. 4.97PCh. 4 - Prob. 4.98PCh. 4 - Prob. 4.99PCh. 4 - 4.1 (Mt. You have been sent by the Environmental...Ch. 4 - Fuel oils contain primarily organic compounds and...

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