Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 31, Problem 55SDP
To determine
In the roll-bonding process shown in Fig. 31.1, howwould you go about ensuring that the interfaces are cleanand free of contaminants, so that a good bond is developed?Explain.
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1. Examine the following isometric drawings of the surfaces of conversion coatedmetals. Which do you suppose will result in good adhesive bond durability and why?
(b) You are required to joint two parts together by joining process. One of the parts needs to be
remove out of an assembly and replaced with a new part several times during the product's
life due to failure. Recommend a suitable ioining process for this condition with ONE (1)
example.
What do you understand by the term riveted joint? Explain the necessity of such a joint.
Chapter 31 Solutions
Manufacturing Engineering & Technology
Ch. 31 - Explain what is meant by solid-state welding.Ch. 31 - What is cold welding? Why is it so called?Ch. 31 - What is (a) a ferrule, (b) filled gold, and (c) a...Ch. 31 - What are faying surfaces in solid-state welding...Ch. 31 - What is the basic principle of (a) ultrasonic...Ch. 31 - Explain how the heat is generated in the...Ch. 31 - Prob. 7RQCh. 31 - Describe the principle of resistance-welding...Ch. 31 - Prob. 9RQCh. 31 - What type of products are suitable for stud...
Ch. 31 - Prob. 11RQCh. 31 - Prob. 12RQCh. 31 - Prob. 13RQCh. 31 - Describe how high-frequency butt welding operates.Ch. 31 - What materials are typically used in...Ch. 31 - Make a list of processes in this chapter,...Ch. 31 - Prob. 17QLPCh. 31 - Explain the reasons why the processes described in...Ch. 31 - Explain the similarities and differences between...Ch. 31 - Describe your observations concerning Figs....Ch. 31 - Would you be concerned about the size of weld...Ch. 31 - What advantages does friction welding have over...Ch. 31 - Prob. 23QLPCh. 31 - Prob. 24QLPCh. 31 - Discuss the factors that influence the strength of...Ch. 31 - What are the sources of heat for the...Ch. 31 - Can the roll-bonding process be applied to a...Ch. 31 - Prob. 28QLPCh. 31 - List and explain the factors involved in the...Ch. 31 - Give some of the reasons that spot welding is...Ch. 31 - Prob. 31QLPCh. 31 - Prob. 32QLPCh. 31 - Prob. 33QLPCh. 31 - Prob. 34QLPCh. 31 - Prob. 35QLPCh. 31 - Prob. 36QLPCh. 31 - Prob. 37QLPCh. 31 - Prob. 38QLPCh. 31 - Which processes in this chapter are not affected...Ch. 31 - Consider the situation where two round...Ch. 31 - Prob. 41QLPCh. 31 - The energy required in ultrasonic welding is found...Ch. 31 - Prob. 43QTPCh. 31 - Prob. 44QTPCh. 31 - Prob. 45QTPCh. 31 - Prob. 46SDPCh. 31 - Explain how you would fabricate the structures...Ch. 31 - Prob. 48SDPCh. 31 - Prob. 49SDPCh. 31 - Prob. 50SDPCh. 31 - Prob. 51SDPCh. 31 - Prob. 52SDPCh. 31 - Prob. 53SDPCh. 31 - Describe the methods you would use for removing...Ch. 31 - Prob. 55SDPCh. 31 - Prob. 56SDPCh. 31 - Inspect the sheet-metal body of an automobile,...Ch. 31 - Prob. 59SDPCh. 31 - Prob. 60SDPCh. 31 - Sketch the microstructure you would expect if a...
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- Identify the conditions under which a brazed joint is likely to be “stronger” than the brazing material by itself. Describe the trends in joint fracture strength as it becomes wider/narrower or thinner/thicker.arrow_forwardThe membrane analogy does not apply to the hollow cross-sections considered in Chapter 3 (non-circular twisting). Give an example that clearly shows that it fails and explain why.arrow_forwardWhat do you understand by the term welded joint? How it differs from riveted joint?arrow_forward
- Give a detailed explanation. Explain why fasteners, such as bolt-and-nut, used in machines operating at high temperature must be re-tightened regularly.arrow_forwardList the materials that can give off dangerous fumes during welding and require forced ventilation.arrow_forwardUnderstand cohesive and adhesive forces.arrow_forward
- For a cross section of a typical fusion-welded joint: (a) list all types of different zones in the joint and (b) Explain the different types of grain structure that formed during welding of metal.arrow_forward(b) A resistance welding is performed to join two 2-mm thick stainless steel sheets with ten 6-mm diameter spot welds produced concurrently. The resulted weld nugget each has average 3 mm in thickness. Calculate the required welding current and energy consumption for the welding if ten seconds are needed for the whole welding operation. Given that the applied voltage is 10 V. Provide TWO important assumptions in your calculation.arrow_forward[Please Write Clean and Provide Complete Explanation] One end of a 2 m long steel rod (d = 3 cm) is rigidly attached to a wall so that the rod is perpendicular to the wall. The other end of the rod is welded to a second rod, which is 1 m long (d = 1.0 cm). The second rod is parallel to the wall and the floor. A vertical force of 50 N is applied to the end of the second rod. For both rods, the modulus of elasticity is 210 × 109 Pa and the shear modulus is 79 × 10 9 Pa. There is an infinitesimally small cubic element at the top surface of the 3 cm diameter rod immediately adjacent to the wall, that is, at (0, 1.5, 0). What is most nearly the maximum normal stress due to the bending moment?arrow_forward
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