Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 34, Problem 32SDP
It is known that a mirrorlike surface finish can be obtained by plating workpieces that are ground; that is, the surface finish improves after coating. Explain how this occurs.
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Explain the surface coating techniques such as plastic coating
and painting, which is used in the surface finishing operations.
Draw a diagram if necessary
(a) Figure 4 shows a HSS drill bit to be coated with TiN coating using either PVD
or CVD coating proces. There is a requirement from the client; the product
must be coated with a coating process that will not change its properties and will
maintain its sharp edge on all sides. Considering the special requirement from
the client:
i. Propose the appropriate coating process to be used for this product.
ii. Justify your answer in (i).
Figure 4: Drill bit straight flute
Metallography Questions
A. Explain why metallographic samples must be kept cool during cutting and grinding
B. Explain the purpose of mounting samples in materials such as Bakelite.
Chapter 34 Solutions
Manufacturing Engineering & Technology
Ch. 34 - Explain why surface treatments may be necessary...Ch. 34 - What is shot peening? Why is it performed?Ch. 34 - What are the advantages of roller burnishing?Ch. 34 - Explain the difference between case hardening and...Ch. 34 - Describe the principles of physical and chemical...Ch. 34 - Review Fig. 34.2 and describe the principles...Ch. 34 - Prob. 7RQCh. 34 - Prob. 8RQCh. 34 - Prob. 9RQCh. 34 - Prob. 10RQ
Ch. 34 - Prob. 11RQCh. 34 - Prob. 12RQCh. 34 - Prob. 13RQCh. 34 - Prob. 14RQCh. 34 - Prob. 15RQCh. 34 - Prob. 16RQCh. 34 - Describe how roller-burnishing processes induce...Ch. 34 - Explain why some parts may be coated with...Ch. 34 - Prob. 19QLPCh. 34 - Prob. 20QLPCh. 34 - Prob. 21QLPCh. 34 - It is well known that coatings may be removed or...Ch. 34 - Make a list of the coating processes described in...Ch. 34 - Sort the coating processes described in this...Ch. 34 - Why is galvanizing important for automotive-body...Ch. 34 - Explain the principles involved in various...Ch. 34 - Taking a simple example, such as the parts shown...Ch. 34 - Estimate the plating thickness in electroplating a...Ch. 34 - Which surface treatments are functional, and which...Ch. 34 - An artificial implant has a porous surface area...Ch. 34 - If one is interested in obtaining a textured...Ch. 34 - It is known that a mirrorlike surface finish can...Ch. 34 - It has been observed in practice that a thin layer...Ch. 34 - Prob. 34SDPCh. 34 - Prob. 35SDPCh. 34 - Because they evaporate, solvents and similar...Ch. 34 - Prob. 37SDPCh. 34 - The shot-peening process can be demonstrated with...Ch. 34 - Prob. 39SDPCh. 34 - Prob. 40SDP
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- Discussion : a. Define by what is meant by metallography b. What is the difference between metallography and metallurgy? c. Why must we avoid an increase in temperature in the specimens? d. Why must we rotate the specimen 90° each time between polishing phases. e. How can we avoid the oxidation of the specimen's surface while treating it with etching solution? f. Explain how the etchant solution shows the grains and grain boundary g. Why is the grain boundaries oxidization more sever and are the 1st to be oxidized than the grain surface themselves?arrow_forwardDiscuss the importance of surface texture measurement and give examples ofapplication in the manufacturing industry.arrow_forward(d) In one production line, there is ultrasonic machines (USM) and electro- discharge machines (EDM). You need to cut one material in form of thick plate. The material of the thick plate is aluminum. Choose the best machine that can be used to operate the plate. justify your answer by considering material removal rate, process duration, the material of the workpiece and the waste from the operation. (e) Discuss the major challenges in implementing computer integrated manufacturing (CIM) to the factory.arrow_forward
- 2. Explain with neat sketch of “Etching” the surface finishing process.( Minimum 1 and half pages including diagram.)arrow_forwardDescribe how curves and surfaces are transformed. while discussing computer-generated art,arrow_forward3.b. Explain with neat sketch, "Liquid plastisol dipping" surface coating process. < O Oarrow_forward
- Explain what is engraving. When was this printing method invented? How does an artist create this particular type of print? what are the steps involved?arrow_forwardExplain the surface finishing operation in which stainless steel spoon is coated with silver.arrow_forwardWhat is the Mannesmann milling process? Why is the Mannesmann piercing process not capable of producing extremely long lengths of seamless tubing?arrow_forward
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