Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 23, Problem 10RQ
Describe the differences between boring a workpiece on a lathe and boring it on a horizontal boring mill.
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Q1. Calculate the time required to machine a workpiece 170 mm long, 60 mm diameter to 165 mm long
50 mm diameter. The workpiece rotates at 440 rpm, feed is 0.3 mm/rev and maximum depth of cut is 2
mm. Assume total approach and overtravel distance as 5 mm for turning operation.
Answer
Q2. A gray cast iron surface 280 wide and 540mm long may be machined either on a vertical milling
machine, using a 100mm - diameter face mill having eight inserted HSS teeth, or on a horizontal milling
machine using an HSS slab mill with eight teeth on a 200-mm. diameter. Which machine has the faster
cutting time? The values of feed per tooth and cutting speed for both processes are 0.4mm/tooth and
80m/min, respectively. The depth of cut = 3.0 mm and assume A and O equal to 5.
Answer
The end of a large tubular workpart is to be faced on a NC vertical boring mill.
The part has an outside diameter of 38.0 in and an inside diameter of 24.0
in. If the facing operation is performed at a rotational speed of 40.0 rev/min,
feed of 0.015 in/rev, and depth of cut of 0.180 in, determine (a) the cutting
time to complete the facing operation and the cutting speeds and metal
removal rates at the beginning and end of the cut.
A mild steel specimen of Initial diameter of 30.5 mm is turned to final diameter of 27 mm for an initial length of 153 mm on a lathe machine.
Using the given data find the following.
(i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm
(ii)During machining the tool's approach length is 5 mm, over run length is 2mm
(iii) Time required to complete one single turning operation is 3.5 minutes
(a)Find number of passes to finish the entire turning operation
(b) Total time required to complete the turning operation in minutes
Chapter 23 Solutions
Manufacturing Engineering & Technology
Ch. 23 - Describe the types of machining operations that...Ch. 23 - What is turning? What kind of chips are produced...Ch. 23 - What is the thrust force in turning? What is the...Ch. 23 - What are the components of a lathe?Ch. 23 - (a) What is a tracer lathe? (b) What is an...Ch. 23 - Describe the operations that can be performed on a...Ch. 23 - Why were power chucks developed?Ch. 23 - Explain why operations such as boring on a lathe...Ch. 23 - Why are turret lathes typically equipped with more...Ch. 23 - Describe the differences between boring a...
Ch. 23 - How is drill life determined?Ch. 23 - What is the difference between a conventional...Ch. 23 - Why are reaming operations performed?Ch. 23 - Explain the functions of the saddle on a lathe.Ch. 23 - Describe the relative advantages of (a)...Ch. 23 - Explain how external threads are cut on a lathe.Ch. 23 - Prob. 17RQCh. 23 - Explain the reasoning behind the various design...Ch. 23 - Note that both the terms tool strength and...Ch. 23 - (a) List and explain the factors that contribute...Ch. 23 - Explain why the sequence of drilling, boring, and...Ch. 23 - Why would machining operations be necessary even...Ch. 23 - A highly oxidized and uneven round bar is being...Ch. 23 - Describe the difficulties that may be encountered...Ch. 23 - (a) Does the force or torque in drilling change as...Ch. 23 - Explain the similarities and differences in the...Ch. 23 - Describe the advantages and applications of having...Ch. 23 - Assume that you are asked to perform a boring...Ch. 23 - Explain the reasons for the major trend that has...Ch. 23 - Describe your observations concerning the contents...Ch. 23 - The footnote to Table 23.12 states that as the...Ch. 23 - In modern manufacturing, which types of metal...Ch. 23 - Sketch the tooling marks you would expect if a...Ch. 23 - What concerns would you have in turning a powder...Ch. 23 - The operational severity for reaming is much lower...Ch. 23 - Review Fig. 23.6, and comment on the factors...Ch. 23 - Explain how gun drills remain centered during...Ch. 23 - Comment on the magnitude of the wedge angle on the...Ch. 23 - If inserts are used in a drill bit (see Fig....Ch. 23 - Refer to Fig. 23.11b, and in addition to the tools...Ch. 23 - Calculate the same quantities as in Example 23.1...Ch. 23 - Estimate the machining time required to rough turn...Ch. 23 - A high-strength cast-iron bar 8 in. in diameter is...Ch. 23 - A 0.30-in.-diameter drill is used on a drill press...Ch. 23 - In Example 23.4, assume that the workpiece...Ch. 23 - For the data in Problem 23.45, calculate the power...Ch. 23 - A 6-in.-diameter aluminum cylinder 10 in. in...Ch. 23 - A lathe is set up to machine a taper on a bar...Ch. 23 - Assuming that the coefficient of friction is 0.25,...Ch. 23 - A 3-in.-diameter, gray cast iron cylindrical part...Ch. 23 - Would you consider the machining processes...Ch. 23 - Would it be difficult to use the machining...Ch. 23 - If a bolt breaks in a hole, it typically is...Ch. 23 - An important trend in machining operations is the...Ch. 23 - Review Fig. 23.8d, and explain if it would be...Ch. 23 - Boring bars can be designed with internal damping...Ch. 23 - A large bolt is to be produced from extruded...Ch. 23 - Make a comprehensive table of the process...
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- A mild steel specimen of Initial diameter of 30.5 mm is turned to final diameter of 27 mm for an initial length of 153 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii)During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Time required to complete one single turning operation is 3.5 minutes (c) Spindle speed in in rpm (= (d) Cutting speed in m/minutes(=arrow_forwardWhat is Lathe Machine? Mention three lath operations with aid of clear sketches.arrow_forwardHow is chamfering done in a lathe? Make an illustrationarrow_forward
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- What is a tree lathe?arrow_forwardA mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 47 mm for an initial length of 154 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Total time required to complete the turning operation is 59.6 minutesarrow_forwardA mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 47 mm for an initial length of 154 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Total time required to complete the turning operation is 59.6 minutes (a) Find number of passes to finish the entire turning operation ( (b) The actual length of the turning operation in mm ('arrow_forward
- A mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 49 mm for an initial length of 151 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.2 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 7 mm, over run length is 4mm (iii) Total time required to complete the turning operation is 52.6 minutes (a) Find number of passes to finish the entire turning operation (b) The actual length of the turning operation in mm (c)The time required to complete one single turning operation in minutes (d) Spindle speed in rpmarrow_forwardwith neat sketch explain any three different types mandrels used in a lathe. Why is it used?arrow_forwardFigure and table given below shows the design details of a taper turning operation with a cutting speed of 22 m/ minute, feed 0.2 mm/ revolution; Depth of cut of 0.5 mm. Using the given data find the following. (a) Diameter "D" in mm . (b) Spindle speed in rpm. (c) Time for n passes to complete taper turning in minutes.arrow_forward
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