Operations Management
Operations Management
17th Edition
ISBN: 9781259142208
Author: CACHON, Gérard, Terwiesch, Christian
Publisher: Mcgraw-hill Education,
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Chapter 2, Problem 9PA
Summary Introduction

To determine: The number of wafers in inventory.

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A chemical process involves adding various agents to a vat and then waiting for theagents to react to make a final compound. The vat holds up to 1000 gallons. Chemicalagents are added to the vat at a rate of 4.5 gallons per minute. Once the agents have beenadded to the vat, the reaction takes 85 minutes no matter the actual number of gallonsin the batch. After the batch is complete, the vat must be cleaned. Cleaning always takes15 minutes. What is the setup time of this process?a. 15 minutes c. 100 minutesb. 85 minutes d. 222.22 minutes
The Flip Chip Company manufactures nacho chips, potato chips, and related products. There has been a problem in the manufacture of nacho chips. The process begins with the mixing of water, corn and lime (called the MASA). A mixer can produce a batch of 300 lbs of MASA in 2 minutes. The MASA is then cooked. This takes 30 minutes. Only 95% of the MASA makes it to the ovens and of that only 75% is transferred to the next step. There are four ovens. The next step is chip making. The MASA is extruded into the chip itself and the chips are baked. There are 2 chip machines. A total of 950 chips/minute are produced (each chip weighs approximately .5oz). The yield from this process is 72%. The chips are then placed in 20 oz bags. This step takes 2 seconds for each bag. Where is the bottleneck? What recommendation would you make?
. Sarah’s Organic Soap Company makes four kinds of organic liquid soap: “regular,”“lavender,” “citrus,” and “tea tree.” Demands for the four scents are 150, 120, 75, and50 kgs per hour, respectively. Sarah’s production process can produce any soap at therate of 450 kgs per hour, but 1.5 hours are needed to switch between scents. Duringthose switchover times, the process doesn’t produce any soap. Sarah wants to choosea production schedule that (i) cycles repeatedly through the four scents, (ii) meets therequired demand, and (iii) minimizes the amount of inventory held.How many kgs of “regular” should Sarah produce before switching over to another scent?
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