Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 18, Problem 21QLP
To determine
Explain why ceramic parts may distort or warp duringdrying. What precautions should be taken to avoid this situation?
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Sintering of ceramics may exhibit the following characteristics:
Select one or more:
a. It involves the high-pressure deformation of a pre-existing shape into a new form
b. The total surface area (including internal area) decreases
C.
Pores become smaller
d. Pores become larger on average
Parts of the material may become amorphous
Of. The surface energy of the system increases
e.
Question 6
During an extrusion process, a chromium billet at a temperature of 1300°C,
need to be extruded from a billet diameter of 13 mm to a final diameter of
0.35 mm. An extrusion die are required to withstand the temperature and
forces occurring during the process.
6.1
Which ceramic material will you suggest for this application? Provide reasons
for your selection.
6.2
If the ceramic material, selected in Question 6.1 have an UTS. = 915 MPa,
porosity of 16 % and n = 4, calculate the tensile strength and elastic modulus
of the ceramic at room temperature.
What are the differences between mud casting, hollow casting and full casting in ceramics?
Chapter 18 Solutions
Manufacturing Engineering & Technology
Ch. 18 - Outline the steps involved in processing (a)...Ch. 18 - List and describe the functions of additives in...Ch. 18 - Prob. 3RQCh. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Describe the methods by which sheet glass is made.Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Prob. 15RQCh. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18QLPCh. 18 - Describe the differences and similarities in...Ch. 18 - Describe the differences and similarities in...Ch. 18 - Prob. 21QLPCh. 18 - Prob. 22QLPCh. 18 - Prob. 23QLPCh. 18 - Are any of the processes used for making discrete...Ch. 18 - Prob. 25QLPCh. 18 - Explain the phenomenon of static fatigue and how...Ch. 18 - Describe and explain the differences in the manner...Ch. 18 - Is there any flash that develops in slip casting?...Ch. 18 - Prob. 29QLPCh. 18 - Using Example 18.1, calculate (a) the porosity of...Ch. 18 - Prob. 31QTPCh. 18 - List similarities and differences between the...Ch. 18 - Prob. 34SDPCh. 18 - Prob. 35SDPCh. 18 - Prob. 36SDPCh. 18 - Prob. 37SDPCh. 18 - Prob. 38SDPCh. 18 - Prob. 39SDPCh. 18 - Prob. 40SDPCh. 18 - Describe your thoughts on the processes that can...Ch. 18 - Prob. 43SDP
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- If your aim is to obtain enhanced densification rates and accelerated grain growth during sintering, which sintering method would you prefer and why?What are the stages of this sintering method?arrow_forwardSintering of ceramics may exhibit the following characteristics: Select one or more: a. The surface energy of the system increases b. It involves the high-pressure deformation of a pre-existing shape into a new form c. Pores become larger on average d. Pores become smaller e. Parts of the material may become amorphous f. The total surface area (including internal area) decreasesarrow_forwardIn solid state sintering of compacted metal powder material, discuss how the progress of microstructure changes in sintering can be observed by microscopy. Support your discussion with suitable schematic diagram.arrow_forward
- What is Gorilla Glass from Corning? Why does it outperform regular window glass in terms of mechanical properties? Briefly explain utilizing basic mechanical principles. When necessary, provide diagrams to further explain your response.arrow_forwardDiscuss the effect of monomodal and bimodal particle size distribution of powderson the microstructure and properties of advanced ceramics. Which starting powders would youprefer and WHY?arrow_forwardGood wetting of the solid by the liquid is a fundamental requirement for liquid phase sintering. Answer the following questions. Calculate the dihedtal angle for a ratio of the interfacial energies Yss/ Ysl equal to 1.732 at a particular sintering temperature. How would you describe the microstructure based on your calculation ?arrow_forward
- Question Seven (a) For refractory ceramic materials, cite two characteristics that improve with and two characteristics that are adversely affected by increasing porosity. (b) Show that the minimum cation-to-anion radius ratio for a coordination number of 4 is 0.225. (Hint: Use the AX crystal structure, assuming the anion spheres touch in plane). (c) The unit cell for Al>Os has hexagonal symmetry with lattice parameters a = 0.4759 nm and c 1.2 nm. If the density of this material is equal to 3.99 g/cm' and is calculated according to the formula n'(E Ac+ EAA) V.NA Calculate the atomic packing factor for Al>O, given that the ionic radius for AI is 0.053 nm and i 0' is 0.140 nm. Take N, = 6.023 x 1023 atoms/mole. (d) Mention any three industrial ceramics and indicate their applications.arrow_forward(b) Using the material selection chart provided (Figure 1) and appropriate design guideline. (ii) Explain the reasons for the final choice of one material considering high strength as a requirement. Even though ceramic materials possess high strength, explain why (ii) ceramics would not be suitable in this case.arrow_forwardIf crack-tip plasticity is not to blame for ceramic fatigue, what mechanism is responsible?arrow_forward
- For a powder binding process that mixes a 1:2 volume ratio mixture of semi-crystalline polyethylene powder with a density of 0.900 g/cm³ and crystalline polyethylene powder, what is the percent crystallinity of the manufactured parts? (The density of polyethylene in its amorphous and crystalline states is 0.870 g/cm3 and 0.998 g/cm3 respectively) (This question has only one correct answer) O a. % Crystallinity = 65.50% O b. % Crystallinity = 57.25% С. % Crystallinity = 82.30% O d. % Crystallinity = 76.99% е. % Crystallinity = 55.45%arrow_forwardFor a powder binding process that mixes a 1:2 volume ratio mixture of semi-crystalline polyethylene powder with a density of 0.900 g/cm³ and crystalline polyethylene powder, what is the percent crystallinity of the manufactured parts? (The density of polyethylene in its amorphous and crystalline states is 0.870 g/cm³ and 0.998 g/cm³ respectively) (This question has only one correct answer) О а. % Crystallinity = 55.45% O . % Crystallinity = 57.25% О с. % Crystallinity = 76.99% Od. % Crystallinity = 82.30% % Crystallinity = 65.50%arrow_forwardWhich of the following processes are the plastic forming methods used in the shaping of traditional ceramics (three correct answers): Odry pressing O extrusion O jangling O jiggering O jolleying Oslip casting O spinningarrow_forward
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