Elements Of Electromagnetics
Elements Of Electromagnetics
7th Edition
ISBN: 9780190698614
Author: Sadiku, Matthew N. O.
Publisher: Oxford University Press
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1) A stepped steel shaft, shown below, is used in a spur gear reducer. The shaft is subjected to a constant axial stress (A=40 MPa), a constant bending moment that results in a variable stress (M=60 MPa) due to loads by bearings and gears, and a steady torque (T=80 MPa). However, these stress values do not take into account stress concentration factors. The shaft has a D=45 mm, d=30 mm, and r=6 mm, resulting in \(k_{t,bend}=1.34\), \(k_{t,axial}=1.48\), and \(k_{t,torsion}=1.2\). The shaft is made of steel with \(S_u=1006\) MPa, \(S_y=648\) MPa, and \(H_B=229\). The size of the shaft results in a gradient factor of \(C_g=0.9\). The shaft has a fine-ground finish. A 90% reliability is required. Verify the stress concentration factors are correct for this shaft geometry. Calculate the safety factor relative to infinite life (\(10^6\) cycles). If the safety factor is less than one (i.e., shaft fails), find the number of cycles to failure.

**Diagram Explanation:**
- The diagram shows a stepped shaft with two different diameters, \(D\) and \(d\).
- The shaft is subjected to a bending moment \(M\) at both ends and a torque \(T\).
- There are forces \(A\) applied axially at the center of the larger diameter section.
- The radius \(r\) of the fillet between the two diameters is indicated.
- The visual aids support understanding of the various forces and geometries impacting the shaft's stress analysis.
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Transcribed Image Text:1) A stepped steel shaft, shown below, is used in a spur gear reducer. The shaft is subjected to a constant axial stress (A=40 MPa), a constant bending moment that results in a variable stress (M=60 MPa) due to loads by bearings and gears, and a steady torque (T=80 MPa). However, these stress values do not take into account stress concentration factors. The shaft has a D=45 mm, d=30 mm, and r=6 mm, resulting in \(k_{t,bend}=1.34\), \(k_{t,axial}=1.48\), and \(k_{t,torsion}=1.2\). The shaft is made of steel with \(S_u=1006\) MPa, \(S_y=648\) MPa, and \(H_B=229\). The size of the shaft results in a gradient factor of \(C_g=0.9\). The shaft has a fine-ground finish. A 90% reliability is required. Verify the stress concentration factors are correct for this shaft geometry. Calculate the safety factor relative to infinite life (\(10^6\) cycles). If the safety factor is less than one (i.e., shaft fails), find the number of cycles to failure. **Diagram Explanation:** - The diagram shows a stepped shaft with two different diameters, \(D\) and \(d\). - The shaft is subjected to a bending moment \(M\) at both ends and a torque \(T\). - There are forces \(A\) applied axially at the center of the larger diameter section. - The radius \(r\) of the fillet between the two diameters is indicated. - The visual aids support understanding of the various forces and geometries impacting the shaft's stress analysis.
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