Machine Tool Practices (10th Edition)
10th Edition
ISBN: 9780132912655
Author: Richard R. Kibbe, Roland O. Meyer, Warren T. White, John E. Neely, Jon Stenerson, Kelly Curran
Publisher: PEARSON
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Question
Chapter B.9, Problem 3ST
To determine
The tool used for a wheel when on a pedestal type of grinder needs to be sharpened, reshaped, or trued.
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Check out a sample textbook solutionStudents have asked these similar questions
a. If rough milling of mild steel is performed using High Speed Steel (HSS) side and face
milling cutter of 100 mm diameter, what rpm should be used.
b. If finish turning of a shaft is done to reduce its diameter from 24 mm to 20 mm using
carbide tool, what rpm should be used.
Metric Surface Speeds in m/min (Cutting Speed)
Tool Material
Aluminum
Drilling
Carbide
90 - 115
Milling - Rough
Carbide
Milling - Finish
Carbide
120 - 240
Turning
Carbide Rough Carbide Finish
HSS
HSS
HSS
55 - 60
120 - 240
150 - 270
75 - 105
60 - 90
60 - 90
135 - 180
Brass
40 - 45
75 - 100
45 - 60
60 - 75
90 - 210
105 - 210
135 - 260
35 - 45
55 - 75
60 - 90
75 - 105
60 - 100
Cast Iron
12 - 18
15 - 25
25 - 30
60 - 90
75 - 135
Mild Steel
10 - 15
75 - 105
75 - 120
18 - 27
18 -3-
45 - 60
23 - 40
100 - 145
Stainless Steel
8 - 18
25 - 37
10 - 15
55 - 67
12 - 25
85 - 150
What are the two forms of abrasives used in benchwork?
3 Answer the following question briefly.
1. Why does the new grinding wheel should be properly balanced when used? How to perform the static
balancing operation?
Chapter B Solutions
Machine Tool Practices (10th Edition)
Ch. B.1 - Why is it important to know how to use the arbor...Ch. B.1 - What kinds of arbor presses are made? What makes...Ch. B.1 - List several uses of the arbor press.Ch. B.1 - A newly machined steel shaft with an interference...Ch. B.1 - The ram of an arbor press is loose in its guide...Ch. B.1 - When a bushing is pushed into a bore that is...Ch. B.1 - Prob. 7STCh. B.1 - What difference is there in the way a press fit is...Ch. B.1 - Prior to installing a bushing with the arbor...Ch. B.1 - Name five ways to avoid tool breakage and other...
Ch. B.2 - Prob. 1STCh. B.2 - Name two types of bench visesCh. B.2 - Prob. 3STCh. B.2 - Prob. 4STCh. B.2 - How can the finished surface of a part be...Ch. B.2 - Name three things that should never be done to a...Ch. B.2 - How should a vise be Lubricated?Ch. B.2 - Prob. 8STCh. B.2 - Prob. 9STCh. B.2 - Prob. 10STCh. B.2 - Prob. 11STCh. B.2 - What advantage does the lever-jawed wrench offer...Ch. B.2 - Prob. 13STCh. B.2 - Some objects should never be struck with a hard...Ch. B.2 - A machine has a capscrew that needs to be...Ch. B.2 - Why should pipe wrenches never be used on bolts,...Ch. B.2 - What are the two important things to remember...Ch. B.3 - What is the kerf?Ch. B.3 - What is the set on a saw blade?Ch. B.3 - What is the pitch of the hacksaw blade?Ch. B.3 - What determines the selection of a saw blade for a...Ch. B.3 - Hand hacksaw blades fall into two basic...Ch. B.3 - What speed should be used in hand hacksawing?Ch. B.3 - Give four causes that make saw blades dull.Ch. B.3 - Give two reasons why hacksaw blades break.Ch. B.3 - A new hacksaw blade should not be used in a cut...Ch. B.3 - What dangers exist when a hacksaw blade breaks...Ch. B.4 - Prob. 1STCh. B.4 - What are the four different cuts found on files?Ch. B.4 - Name four coarseness designations for files.Ch. B.4 - Which of the two kinds of files-single cut or...Ch. B.4 - Why are the faces of most files slightly convex?Ch. B.4 - What difference exists between a mill file and an...Ch. B.4 - In what way does an American pattern file differ...Ch. B.4 - What are the coarseness designations for needle...Ch. B.4 - Why should files be stored so do not touch each...Ch. B.4 - Prob. 10STCh. B.4 - What causes a file to get dull?Ch. B.4 - Why should a handle be used on a file?Ch. B.4 - Prob. 13STCh. B.4 - Prob. 14STCh. B.4 - How does the hardness of a workpiece affect the...Ch. B.4 - Prob. 16STCh. B.4 - Should pressure be applied to a file on the return...Ch. B.4 - Why is a round file rotated while it is being...Ch. B.5 - Prob. 1STCh. B.5 - What is the purpose of a starting taper on a...Ch. B.5 - What is the advantage of a spiral flute reamer...Ch. B.5 - How does the shank diameter of a hand reamer...Ch. B.5 - Prob. 5STCh. B.5 - Prob. 6STCh. B.5 - What is the purpose of cutting fluid in reaming?Ch. B.5 - Prob. 8STCh. B.5 - How much reaming allowance is left for hand...Ch. B.5 - If you were repairing the lathe tailstock taper,...Ch. B.6 - What type of tap is used to produce threads that...Ch. B.6 - Prob. 2STCh. B.6 - Prob. 3STCh. B.6 - When is a spiral fluted tap used?Ch. B.6 - How are thread-forming taps different from...Ch. B.6 - How are taper pipe taps identified?Ch. B.6 - Why are finishing and roughing Acme taps used?Ch. B.6 - Why are rake angles varied on taps for different...Ch. B.6 - Prob. 9STCh. B.6 - Prob. 10STCh. B.7 - What kind of tools are used to drive taps when...Ch. B.7 - What is a hand tapper?Ch. B.7 - What is a tapping attachment?Ch. B.7 - Which three factors affect the strength of a...Ch. B.7 - How deep should the usable threads be in a tapped...Ch. B.7 - When should tap drill holes be reamed?Ch. B.7 - What causes taps to break while tapping?Ch. B.7 - What causes rough and tom threads?Ch. B.7 - What causes oversized threads in a hole?Ch. B.7 - Give three methods of removing broken taps from...Ch. B.8 - What is a die?Ch. B.8 - What tool is used to drive a die?Ch. B.8 - How much adjustment is possible with a round split...Ch. B.8 - What is the purpose of the guide in a two-piece...Ch. B.8 - What are important points to watch when assembling...Ch. B.8 - Where are hexagon rethreading dies used?Ch. B.8 - Why do dies have a chamfer on the cutting end?Ch. B.8 - Why are cutting fluids used?Ch. B.8 - What diameter should a rod be before being...Ch. B.8 - Why should a rod be chamfered before being...Ch. B.9 - What is the primary function of the pedestal...Ch. B.9 - Why should a tool grinder never be used for rough...Ch. B.9 - Prob. 3STCh. B.9 - When sharpening layout tolls and other tools, what...Ch. B.9 - Prob. 5STCh. B.9 - Prob. 6STCh. B.9 - Prob. 7STCh. B.9 - What is the purpose of the wheel blotter?Ch. B.9 - Prob. 9STCh. B.9 - What does the wheel ring test do?
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- Question 19 Which of the following machine tools is the most suitable one for machining of relatively large batches with several operations? Answers: a. Toolroom lathe b. Turret lathe c. Vertical turret lathe d. Engine lathe e. Speed lathe Consider the following statements on milling machines 1. 2. Facing cutters have a tapered or straight shanks End mills usually are bolted at the end of a stub arbor 3 Plain milling cutters are used for profilling as well Answers: a. Only 2 and 3 are correct b. Only 1 and 2 are correct c. Only 1 and 3 are conect d. None of them is correct e Only 1 is correct Question 21 Find the incorrect statement about center type cylindrical grinding. (If you cannot find an incorrect statement among items a, b, c and d then code "e" for this question) Answers: & Workpiece rotates b. Grinding wheel rotates Usually workpiece traverses d, Depth of cut is usually determined by infeed of the grinding wheel e. All are correct Consider the following statements about…arrow_forwardAt what rpm should the lathe revolve to rough turn a piece of cast iron (CS = 60 SFPM) 51 mm in radius when using a HSS tool bit.arrow_forwardIdentify the part of a lathe machine which is used to take the cutting forces and vibrations during the machining process. Headstock Tailstock Tool post Bedarrow_forward
- 1.Name at least five major parts of a surface Grinder and the function of each. 3.Name the eight (8) procedures from start to finish the operation of a surface grinder with work piece on it. 4. What is the importance of having a surface grinder in a machine shop?arrow_forwardAdvantage of Shrink fit chucks is: a/Easy handling b/High pull out security c/High flexibilityarrow_forwardwhat type of grinding wheel should be used to get the required finish on this part using a surface grinder?arrow_forward
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