Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 37, Problem 30QLP
To determine
Table 37.2 shows a few examples of typical products for each category. Add several other examples to the table.
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describe the sequences of five production steps and stages from the initial research and development idea to the launch of the product for a metal casing or a car engine block. Use descriptive diagrams and or images, data to support your answers.
(a) There are several reasons why a certain manufacturing process is selected. Explain
how time-scale allowed for design and manufacture can influence selection of a
manufacturing process. Give one example.
(b) Explain how flexibility in production can become an important manufacturing process
requirement. Give one example.
A process currently services an average of
59
customers per day. Observations in recent weeks show that its utilization is about 90 percent, allowing for just a 10 percent capacity cushion. If demand is expected to be
70
percent of the current level in five years and management wants to have a capacity cushion of just
4
percent, what capacity requirement should be planned?
The needed capacity requirement is
nothing
customers per day. (Enter your response rounded up to the next whole
number.)
Chapter 37 Solutions
Manufacturing Engineering & Technology
Ch. 37 - Describe the differences between mechanization...Ch. 37 - Explain the difference between hard and soft...Ch. 37 - Prob. 3RQCh. 37 - Explain the difference between a flexible...Ch. 37 - Describe the principle of numerical control of...Ch. 37 - Explain open-loop and closed-loop control...Ch. 37 - Describe the principle and purposes of adaptive...Ch. 37 - What factors have led to the development of...Ch. 37 - What is a point-to-point control system? How is...Ch. 37 - Describe the features of an industrial robot. Why...
Ch. 37 - List and describe the principles of various types...Ch. 37 - Describe the concept of design for assembly. Why...Ch. 37 - Is it possible to have partial automation in...Ch. 37 - Explain the advantages of flexible fixturing.Ch. 37 - How are robots programmed to follow a certain...Ch. 37 - What kind of end effectors are available for...Ch. 37 - (a) Why is automation generally regarded as...Ch. 37 - Are there activities in manufacturing operations...Ch. 37 - What is a programmable logic controller? Why...Ch. 37 - Explain the factors that have led to the...Ch. 37 - Prob. 21QLPCh. 37 - Prob. 22QLPCh. 37 - Discuss methods of online gaging of workpiece...Ch. 37 - Are drilling and punching the only applications...Ch. 37 - Prob. 25QLPCh. 37 - Prob. 26QLPCh. 37 - Describe situations in which the shape and size of...Ch. 37 - Explain the difference between an automated...Ch. 37 - Explain why sensors have become so essential in...Ch. 37 - Prob. 30QLPCh. 37 - Prob. 31QLPCh. 37 - What is meant by the term sensor fusion?Ch. 37 - Prob. 33QLPCh. 37 - Prob. 34QLPCh. 37 - Prob. 35QLPCh. 37 - Prob. 36QLPCh. 37 - Prob. 37QTPCh. 37 - Disassemble a simple ballpoint pen. Carefully...Ch. 37 - Examine Fig. 37.11b, and obtain an expression for...Ch. 37 - Refer to Part III of this book, and give an...Ch. 37 - Prob. 42SDPCh. 37 - Prob. 44SDPCh. 37 - Give examples of products that are suitable for...Ch. 37 - Prob. 47SDPCh. 37 - Prob. 48SDPCh. 37 - Prob. 51SDPCh. 37 - Prob. 52SDPCh. 37 - Prob. 53SDPCh. 37 - Design a robot gripper that will pick up and place...Ch. 37 - Prob. 55SDPCh. 37 - Prob. 56SDPCh. 37 - Describe the sensors that you use in a simple act,...Ch. 37 - Prob. 58SDPCh. 37 - Prob. 59SDPCh. 37 - Conduct an Internet search and obtain product...
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- Annual demand of a product is 50000 and ordering cost is 7000 per order and EOQ is 10000 units. At optimum annual inventory, find the total yearly holding cost.arrow_forwardRapid Product Development (RPD) Draw a family tree of Rapid Prototype processes. Give three examples of car components which are best manufactured by RPD. For the three items in part 2 show the formulas to compute the time required to build the components. (NB. Each item should be made by a different process from others)arrow_forward(a) Define Product Quaintly (Q) and Product Variety (P). Distinguish major types of Q and P. Illustrate the relationship between P and Q using a diagram. (b) Explain various layouts and their relationship to the low, medium, and high production quantities. Illustrate all layout types on a PQ diagram.arrow_forward
- Write why the material handling costs are lower in a Product layout compared to process layout?arrow_forward٤arrow_forwardManufacturing process can be divided by 5 main groups with respect to their physical action on raw materials and some of them acquire a specific machine. They can be listed as: 1. Material deposition technologies, such as casting and sintering, or the new "rapid manufacturing" techniques developed rapidly in the last ten years. 2. Joining techniques, in which riveting, friction stir welding (FSW), welding and assembly are classified. 3. Forming, where hot working techniques like forging and cold working techniques such as forming, spinning and involute splines production are placed. 4. Material separation, including shearing, nibbling, punching, cutting by laser and cutting by high pressure water or abrasive waterjet (AWJ). 5. And finally material removal processes, also known as machining processes. Using 3D metal printing is falls under which catogary? O a. No. 5 O b. No. 4 O c. No. 2 O d. no. 1 O e. No. 3arrow_forward
- It pertains as to how a shape of a product is in accordance with the desired specifications.arrow_forwardI need the answer as soon as possiblearrow_forwardB. List some existing products that you think can be improved or replaced. If you think they can be improved, indicate the part or function that needs improvement. 1. 5. 2. 3. 4.arrow_forward
- Research the development of Henry Ford’s production line for car manufacturing using moving assembly line. Use this to illustrate the principles of Manufacturing Engineering in the development of this continuous production process AND explain the impact of this ‘new’ system had on the Ford Motor company in the early 1900-1920's.arrow_forwardItem A is one of the products manufactured at ABC Manufacturing. • Each order for producing the product has a cost of $300/order, regardless of the number of units ordered. . The lead time for placing the order is 2 week(s). • The inventory cost is $3/unit/week and the on-hand inventory at the beginning of week 1 is 145 units. The gross requirement for Item A is specified for the beginning of weeks 1 through 8 in the table that follows. Item A Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 60 65 0 90 0 55 95 85 Gross Requirement On-hand Inventory Net Requirement Planned Order Receipt Planned Order Release For a "lot size using Part Period" scheduling policy, determine the total cost for the 8 week period. Assume that inventory is tracked at the beginning of the period. The number of units ordered can be a multiple of the Part Period, depending on the computed net requirement in a week. What is total number of units held in inventory during the planning period (i.e. weeks 1…arrow_forwardExplain the basic steps in manufacturing processesarrow_forward
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What is Rapid Prototyping?; Author: Formlabs;https://www.youtube.com/watch?v=-TDn25K-Jh4;License: Standard youtube license