Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 37, Problem 30QLP
To determine
Table 37.2 shows a few examples of typical products for each category. Add several other examples to the table.
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describe the sequences of five production steps and stages from the initial research and development idea to the launch of the product for a metal casing or a car engine block. Use descriptive diagrams and or images, data to support your answers.
(a) Define Product Quaintly (Q) and Product Variety (P). Distinguish major types of Q and P. Illustrate the relationship between P and Q using a diagram.
(b) Explain various layouts and their relationship to the low, medium, and high production quantities. Illustrate all layout types on a PQ diagram.
Please provide the given data, the required, and a complete solution. Thank you!
Chapter 37 Solutions
Manufacturing Engineering & Technology
Ch. 37 - Describe the differences between mechanization...Ch. 37 - Explain the difference between hard and soft...Ch. 37 - Prob. 3RQCh. 37 - Explain the difference between a flexible...Ch. 37 - Describe the principle of numerical control of...Ch. 37 - Explain open-loop and closed-loop control...Ch. 37 - Describe the principle and purposes of adaptive...Ch. 37 - What factors have led to the development of...Ch. 37 - What is a point-to-point control system? How is...Ch. 37 - Describe the features of an industrial robot. Why...
Ch. 37 - List and describe the principles of various types...Ch. 37 - Describe the concept of design for assembly. Why...Ch. 37 - Is it possible to have partial automation in...Ch. 37 - Explain the advantages of flexible fixturing.Ch. 37 - How are robots programmed to follow a certain...Ch. 37 - What kind of end effectors are available for...Ch. 37 - (a) Why is automation generally regarded as...Ch. 37 - Are there activities in manufacturing operations...Ch. 37 - What is a programmable logic controller? Why...Ch. 37 - Explain the factors that have led to the...Ch. 37 - Prob. 21QLPCh. 37 - Prob. 22QLPCh. 37 - Discuss methods of online gaging of workpiece...Ch. 37 - Are drilling and punching the only applications...Ch. 37 - Prob. 25QLPCh. 37 - Prob. 26QLPCh. 37 - Describe situations in which the shape and size of...Ch. 37 - Explain the difference between an automated...Ch. 37 - Explain why sensors have become so essential in...Ch. 37 - Prob. 30QLPCh. 37 - Prob. 31QLPCh. 37 - What is meant by the term sensor fusion?Ch. 37 - Prob. 33QLPCh. 37 - Prob. 34QLPCh. 37 - Prob. 35QLPCh. 37 - Prob. 36QLPCh. 37 - Prob. 37QTPCh. 37 - Disassemble a simple ballpoint pen. Carefully...Ch. 37 - Examine Fig. 37.11b, and obtain an expression for...Ch. 37 - Refer to Part III of this book, and give an...Ch. 37 - Prob. 42SDPCh. 37 - Prob. 44SDPCh. 37 - Give examples of products that are suitable for...Ch. 37 - Prob. 47SDPCh. 37 - Prob. 48SDPCh. 37 - Prob. 51SDPCh. 37 - Prob. 52SDPCh. 37 - Prob. 53SDPCh. 37 - Design a robot gripper that will pick up and place...Ch. 37 - Prob. 55SDPCh. 37 - Prob. 56SDPCh. 37 - Describe the sensors that you use in a simple act,...Ch. 37 - Prob. 58SDPCh. 37 - Prob. 59SDPCh. 37 - Conduct an Internet search and obtain product...
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- (a) There are several reasons why a certain manufacturing process is selected. Explain how time-scale allowed for design and manufacture can influence selection of a manufacturing process. Give one example. (b) Explain how flexibility in production can become an important manufacturing process requirement. Give one example.arrow_forwardRapid Product Development (RPD) Draw a family tree of Rapid Prototype processes. Give three examples of car components which are best manufactured by RPD. For the three items in part 2 show the formulas to compute the time required to build the components. (NB. Each item should be made by a different process from others)arrow_forwardAnnual demand of a product is 50000 and ordering cost is 7000 per order and EOQ is 10000 units. At optimum annual inventory, find the total yearly holding cost.arrow_forward
- A process currently services an average of 59 customers per day. Observations in recent weeks show that its utilization is about 90 percent, allowing for just a 10 percent capacity cushion. If demand is expected to be 70 percent of the current level in five years and management wants to have a capacity cushion of just 4 percent, what capacity requirement should be planned? The needed capacity requirement is nothing customers per day. (Enter your response rounded up to the next whole number.)arrow_forwardWhat is a competitive advantage? Examplesarrow_forwardManufacturing process can be divided by 5 main groups with respect to their physical action on raw materials and some of them acquire a specific machine. They can be listed as: 1. Material deposition technologies, such as casting and sintering, or the new "rapid manufacturing" techniques developed rapidly in the last ten years. 2. Joining techniques, in which riveting, friction stir welding (FSW), welding and assembly are classified. 3. Forming, where hot working techniques like forging and cold working techniques such as forming, spinning and involute splines production are placed. 4. Material separation, including shearing, nibbling, punching, cutting by laser and cutting by high pressure water or abrasive waterjet (AWJ). 5. And finally material removal processes, also known as machining processes. Using 3D metal printing is falls under which catogary? O a. No. 5 O b. No. 4 O c. No. 2 O d. no. 1 O e. No. 3arrow_forward
- Please add a clear step by step solution with explanationarrow_forwardWrite why the material handling costs are lower in a Product layout compared to process layout?arrow_forwardProvide an explanation (in words) of how the problem was solved, the step-by-step process that you think was used, the strategy, the formula used, etc.arrow_forward
- It pertains as to how a shape of a product is in accordance with the desired specifications.arrow_forwardA sink trap is an example of an elegant product. Explain why sink trap is considered as elegant and give another example of elegant product.arrow_forwardResearch the development of Henry Ford’s production line for car manufacturing using moving assembly line. Use this to illustrate the principles of Manufacturing Engineering in the development of this continuous production process AND explain the impact of this ‘new’ system had on the Ford Motor company in the early 1900-1920's.arrow_forward
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What is Rapid Prototyping?; Author: Formlabs;https://www.youtube.com/watch?v=-TDn25K-Jh4;License: Standard youtube license