Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 36, Problem 16RQ
Give three methods of nondestructive testing that measure material properties.
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State one advantage and disadvantage of compression testing.
why do we physically mark gauge length on the samples before the test even though the machine is measuring displacement for us.(Tensile Testing Machine)
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B1
(a) Sine bar of length 190.5 mm, slip gauge and dial test indicator is employed for the precise angle measurement in a workshop. At the end of the measuring process, the angle of the specimen found to be 410.
Find the slip gauge setting value (for the zero deflection of dial test indicator) based on the above-mentioned data.
b) Using the following observation and find the actual size of the specimen in mm. LC=0.05 mm.
Chapter 36 Solutions
Manufacturing Engineering & Technology
Ch. 36 - Define the terms sample size, random sampling,...Ch. 36 - What are chance variations?Ch. 36 - Prob. 3RQCh. 36 - Define standard deviation. Why is it important...Ch. 36 - Describe what is meant by statistical process...Ch. 36 - When is a process out of control? Explain.Ch. 36 - Explain why control charts are developed. How...Ch. 36 - What is a loss function? How is it used?Ch. 36 - What do control limits indicate?Ch. 36 - Prob. 10RQ
Ch. 36 - What is acceptance sampling? Why was it developed?Ch. 36 - Prob. 12RQCh. 36 - What is meant by six-sigma quality?Ch. 36 - Prob. 14RQCh. 36 - Prob. 15RQCh. 36 - Give three methods of nondestructive testing...Ch. 36 - Explain why major efforts are continually being...Ch. 36 - Prob. 18QLPCh. 36 - Prob. 19QLPCh. 36 - Prob. 20QLPCh. 36 - Prob. 21QLPCh. 36 - Prob. 22QLPCh. 36 - What are the advantages of automated...Ch. 36 - Prob. 24QLPCh. 36 - Prob. 25QLPCh. 36 - Explain why GO and NOT GO gages (see Section...Ch. 36 - Prob. 27QLPCh. 36 - Prob. 28QLPCh. 36 - Prob. 29QLPCh. 36 - Prob. 31QLPCh. 36 - Beverage-can manufacturers try to achieve failure...Ch. 36 - Assume that in Example 36.3 the number of samples...Ch. 36 - Calculate the control limits for averages and...Ch. 36 - Calculate the control limits for (a) number of...Ch. 36 - In an inspection with a sample size of 12 and a...Ch. 36 - Prob. 37QTPCh. 36 - The average of averages of a number of samples of...Ch. 36 - Prob. 39QTPCh. 36 - Prob. 40QTPCh. 36 - Prob. 41SDPCh. 36 - Describe your thought on whether products should...Ch. 36 - Prob. 44SDPCh. 36 - Prob. 45SDPCh. 36 - Prob. 46SDPCh. 36 - Prob. 47SDPCh. 36 - Prob. 48SDPCh. 36 - Many components of products have a minimal effect...
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- What is the testing plan for universal testing machines? How are the tests to be done is planned in the beginning to the end?arrow_forwardLoad (N) Al (mm) 0.0000 0.0296 0.0592 5,000 10,000 15,000 20,000 25,000 26,500 27,000 26,500 25,000 0.0888 0.15 0.51 0.90 1.50 (maximum load) 2.10 2.79 (fracture) Pull test result data in Table 1. Obtained from the tensile testing of an ingredient. Specimen diameter A (A=11.75 mm), with gauge length = 30.00 mm. After breaking, the gauge length becomes 32.61 mm and the diameter is broken B (B=11.51 mm). From the data of the tensile test results: a. Plot the stress curve of the engineering strain from the test. b. Determine the modulus of elasticity of the material. c. Calculate the strain that occurs, if the material is loaded with a force of 7158 (N). What defromation happened?arrow_forwardengineering science explain how the application of scientific method impacts upon different test procedures.arrow_forward
- Fracture toughness, K, measures the resistance of materials to brittle fracture when cracks are present True Falsearrow_forwardWhat are three commonly used test to measure the hardness related properties of materials?arrow_forward1 The cross-sectional area and gauge length of a tensile test specimen are both equal to 60 mm². The specimen yields at 35000 N, with a gauge length of 78.40 mm being the appropriate value. This is the yield point of 0.8%. At a gauge length of 64.2 mm, a load of 50000 N is the highest that can be applied. Determine the following, a) Yield strength, b) Modulus of elasticity, and c) Tensile strength. d) If fracture occurs at a gage length of 80 mm, determine the percent elongation. e) If the specimen necked to an area = 55 mm², determine the percent reduction in area.arrow_forward
- 25000 bolts are going to be used to fix a certain structure. The bolts have a mean fatigue life of 10000 days with a standard deviation of 2000 days under heavy dynamic loading conditions.What is the probability that a bolt will fail between 8250 and 12500 days of use?arrow_forwardQ1- Answer only one a or b a- Listed with the drawing (only) the types of phase diagrams and pointed all phases. b - Listed the types of nondestructive test method and explains one of methods which suitable for internal defects and give the advantage and dis advantage of these methods. Q2- The following data was obtained from a tensile test on Load (kN ) Extension (mm) 0.2 16 32 0.4 56 72 95 110 132 142 140 135 10.0 12.0 0.7 0.9 1.5 2.5 5.0 8.5 A specimen of 10mm diameter and gauge length 60mm. Determine the following:- 1-Draw the stress-strain curve. 2- Pointed on the curve only proof stress, ultimate tensile strength. Q3- Only Answer two branches. a- calculate the atomic backing factor for Bec. b- 10 mm diameter of Brinall hardness ball when the load 500 kgr and HB= 300 determined the diameter of indenter. C- The diminutions of the low alloy steel impact test sample as shown in fig below and the notched depth is 1.5 mm determine the impact toughness if the impact energy absorption at…arrow_forwardWhy is it necessary to measure force in a modal test .arrow_forward
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Material Properties 101; Author: Real Engineering;https://www.youtube.com/watch?v=BHZALtqAjeM;License: Standard YouTube License, CC-BY