Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 33, Problem 13RQ
To determine
What is the role of additives in metal working fluids?
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(a) Figure 4 shows a HSS drill bit to be coated with TiN coating using either PVD
or CVD coating proces. There is a requirement from the client; the product
must be coated with a coating process that will not change its properties and will
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the client:
i. Propose the appropriate coating process to be used for this product.
ii. Justify your answer in (i).
Figure 4: Drill bit straight flute
How are (yield strength and E-modules )affected when we increase the hardness of a metal?
List three general categories of surface treatment that can increase fatigue life, and provide one example of a specific process for each category.
Chapter 33 Solutions
Manufacturing Engineering & Technology
Ch. 33 - What is tribology?Ch. 33 - Explain what is meant by (a) surface texture and...Ch. 33 - List and explain the types of defects typically...Ch. 33 - Define the terms (a) roughness, and (b) waviness.Ch. 33 - Explain why the results from a profilometer are...Ch. 33 - Prob. 6RQCh. 33 - List the types of wear generally observed in...Ch. 33 - Define the terms wear, friction, and lubricant.Ch. 33 - How can adhesive wear be reduced? Abrasive wear?Ch. 33 - Prob. 10RQ
Ch. 33 - Explain the functions of a lubricant in...Ch. 33 - Prob. 12RQCh. 33 - Prob. 13RQCh. 33 - Describe the factors involved in lubricant...Ch. 33 - Prob. 15RQCh. 33 - Prob. 16QLPCh. 33 - Explain the significance of the fact that the...Ch. 33 - Prob. 18QLPCh. 33 - Explain why identical surface-roughness values do...Ch. 33 - Prob. 20QLPCh. 33 - Prob. 21QLPCh. 33 - Prob. 22QLPCh. 33 - Prob. 23QLPCh. 33 - Comment on the surface roughness of various parts...Ch. 33 - Prob. 25QLPCh. 33 - Do the same as for Problem 33.25, but for surface...Ch. 33 - Describe your observations regarding Fig. 33.7.Ch. 33 - Give the reasons that an originally round specimen...Ch. 33 - Prob. 29QLPCh. 33 - Explain the reason that the abrasive-wear...Ch. 33 - Prob. 31QLPCh. 33 - List the similarities and differences between...Ch. 33 - Explain why the types of wear shown in Fig. 33.11...Ch. 33 - List the requirements of a lubricant.Ch. 33 - List manufacturing operations in which high...Ch. 33 - List manufacturing operations in which high wear...Ch. 33 - Prob. 37QLPCh. 33 - Prob. 38QTPCh. 33 - A surface with a triangular sawtooth roughness...Ch. 33 - List the steps you would follow if you wished to...Ch. 33 - Discuss the tribological differences between...Ch. 33 - Section 33.2 listed major surface defects. How...Ch. 33 - Describe your own thoughts regarding biological...Ch. 33 - Prob. 48SDPCh. 33 - Prob. 49SDPCh. 33 - Prob. 50SDPCh. 33 - Describe your thoughts on the desirability of...
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- 2. In the electrochemical machining of an iron surface with 20 mm× 20 mm in cross-section, the NaCl in water is adopted as electrolyte. The gap between the tool and workpiece is 0.2 mm. The supply voltage is 15 V DC. The specific resistance of the electrolyte is 2 Q cm. (For iron, valency=2, atomic weight=55.85, and density=7860 kg/m³). Please estimate the material removal rate and the tool feedrate.arrow_forwardWhich three of the following are names given to the three regions in the typical wear growth curve: (Choose three answers) temperature region diffusion region failure region 0000000 accelerated wear region break-in period steady-state wear abrasion regionarrow_forwardWhat is the Mannesmann milling process? Why is the Mannesmann piercing process not capable of producing extremely long lengths of seamless tubing?arrow_forward
- What are the two major benefits of titanium?arrow_forward(d) In one production line, there is ultrasonic machines (USM) and electro- discharge machines (EDM). You need to cut one material in form of thick plate. The material of the thick plate is aluminum. Choose the best machine that can be used to operate the plate. justify your answer by considering material removal rate, process duration, the material of the workpiece and the waste from the operation. (e) Discuss the major challenges in implementing computer integrated manufacturing (CIM) to the factory.arrow_forwardHow can the fatigue be prevented?arrow_forward
- Given that the 106-cycle fatigue limit is often approximately half of the tensile strength of a metal, it would appear to be good design practice to use a material with as high a tensile strength as possible to maximize fatigue resistance. What is the potential shortcoming of this approach?arrow_forwardExplain the surface finishing operation in which stainless steel spoon is coated with silver.arrow_forwardWhen does stress concentrations become important?arrow_forward
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