EBK MANUFACTURING PROCESSES FOR ENGINEE
EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 3, Problem 3.26Q
To determine

The name of products that would not have been developed to their initial stage.

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Nickel-based alloys are used for gas turbine blades in aerospace engines. Briefly discuss the characteristics that make these alloys the choice for this application. Single-crystal technology is applied to nickel alloys that are used as gas turbine blades in aerospace engines. With the aid of sketches describe how a single-crystal casting can be manufactured and explain why a single-crystal casting is likely to have superior creep resistance than a directly-solidified one. Demonstrate the application of the Ten-percent Rule by calculating the approximate tensile strength and elastic modulus in the 0° direction of a carbon-fibre reinforced polymer composite if the strength and elastic moduluş in the 0° single ply are 3620 MPa and 143 GPa respectively. The lay-up sequence of the composite is [02/+45/-45/902]s.
2. (a) Nickel-based alloys are used for gas turbine blades in aerospace engines. Briefly discuss the characteristics that make these alloys the choice for this application.  (b) Single-crystal technology is applied to nickel alloys that are used as gas turbine blades in aerospace engines. With the aid of sketches describe how a single-crystal casting can be manufactured and explain why a single-crystal casting is likely to have superior creep resistance than a directly-solidified one.  (c) Demonstrate the application of the Ten-percent Rule by calculating the approximate tensile strength and elastic modulus in the 0˚ direction of a carbon-fibre reinforced polymer composite if the strength and elastic modulus in the 0˚ single ply are 3620 MPa and 143 GPa respectively. The lay-up sequence of the composite is [02/+45/-45/902]s.
Suppose you are asked to manufacture a critical component based on a nickel-based super-alloy. The component must not contain any porosity and it must be chemically homogeneous. What manufacturing process would you use for this application? Why?
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