Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 12, Problem 26QTP

When designing patterns for casting, patternmakers use special rulers that automatically incorporate solid shrinkage allowances into their designs. For example, a 12-in. patternmaker’s ruler is longer than 1 ft. How long should a patternmaker’s ruler be for making patterns for (a) aluminum castings and (b) high-manganese steel?

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Question: 1. The Blank For The Spool Shown In Fig. Below Is To Be Sand Cast Out Of A-319, An... 1. The blank for the spool shown in Fig. below is to be sand cast out of A-319, an aluminum casting alloy. Make a sketch of the wooden pattern for this part, and include all necessary allowances for shrinkage and machining. 12.5 mm 12.0 mm 75.0 mm 100.0 mm -
(b) In casting experiments performed using a certain alloy and type of sand mould, for which n can be approximately taken as 2, it took 155 sec for a cube-shaped casting to solidify. The cube was 50 mm per side. (i) Determine the value of the mould constant in Chvorinov's rule. (ii) When the same alloy and mould type are used to make a cylindrical casting of diameter 30 mm, what is the maximum length of the cylinder if the maximum solidification time is limited to 1 minute?
A cubical casting of 100 mm side is to be made from steel using an Al pattern (master pattern). For preparing the master pattern, a wooden pattern is used. Determine the dimensions of master pattern and wooden pattern. Use shrinkage allowance (mm/mm) for steel and Al as 0.021 and 0.013 respectively

Chapter 12 Solutions

Manufacturing Engineering & Technology

Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
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Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license