Theory and Design for Mechanical Measurements
Theory and Design for Mechanical Measurements
6th Edition
ISBN: 9781118881279
Author: Richard S. Figliola, Donald E. Beasley
Publisher: WILEY
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Chapter 1, Problem 1.18P

A large batch of carefully made machine shafts can be manufactured on 1 of 4 lathes by 1 of 12 quality machinists. Set up a test matrix to estimate the tolerances that can be held within a production batch. Explain your reasoning.

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Kindly provide a full solution, an answer in 3 significant figures, and tolerance is  ± 1 in the 3rd significant digit. Thank you.
Estimate the manufacturing cost for a simple machined component: a. Compare the costs for manufacturing volumes of 1, 10, 100, 1000, and 10,000 pieces with an intermediate tolerance and surface finish. Explain why there is a great change between 1 and 10 and a small change between 1000 and 10,000 pieces. b. Compare the costs for fit, intermediate, and rough tolerances with a volume of 100 pieces. c. Compare the costs of manufacturing the component out of various materials.  
A machine part to be machined may be made either from an alloy of aluminum or steel. There is an order for 8000 units. Steel costs P3.80 per kg. while aluminum costs P8.70 per kg. If steel is used, the steel per unit weighs 110grams, for aluminum, 30 grams. When steel is used, 50 units can be produced per hour, for aluminum, 80 units per hour with aid of tool costing P640, which will be useless after the 8,000 units are finished. The cost of the machine and the operator is P10.80 per hour. How much is the cost per unit if aluminum is used?

Chapter 1 Solutions

Theory and Design for Mechanical Measurements

Ch. 1 - State the purpose of using randomization methods...Ch. 1 - Provide an example of repetition and replication...Ch. 1 - Develop a test plan that might be used to estimate...Ch. 1 - Develop a test plan that might be used to evaluate...Ch. 1 - A race engine shop has just completed two engines...Ch. 1 - A thermodynamics model assumes that a particular...Ch. 1 - Regarding the Mars Climate Orbiter spacecraft...Ch. 1 - A large batch of carefully made machine shafts can...Ch. 1 - Suggest an approach or approaches to estimate the...Ch. 1 - Suggest a test matrix to evaluate the wear...Ch. 1 - Figure 1.15 Orifice flow meter setup used for...Ch. 1 - The sale of motor fuel is an essential business in...Ch. 1 - Using either the ASME 19.5 or ISO 5167 test...Ch. 1 - A simple thermocouple circuit is formed using two...Ch. 1 - 1.25 A linear variable displacement transducer...Ch. 1 - For the LVDT calibration of the previous problem,...Ch. 1 - A manufacturer wants to quantify the expected...Ch. 1 - Prob. 1.28PCh. 1 - As described in a preceding problem, the...Ch. 1 - Light gates may be used to measure the speed of...Ch. 1 - You estimate your car’s fuel use by recording...Ch. 1 - When discussing concomitant methods, we used the...Ch. 1 - Prob. 1.33PCh. 1 - For the strain gauge calibration of the previous...Ch. 1 - The acceleration of a cart down a plane inclined...Ch. 1 - In general, what is meant by the term “standard”?...Ch. 1 - A common scenario: An engineer has two pencil-...Ch. 1 - Explain the potential differences in the following...Ch. 1 - Research the following test standards and codes....Ch. 1 - A hotel chain based in the United States contracts...Ch. 1 - Test code ASTM 558-13 allows for the comparison of...Ch. 1 - Suggest a reasonable number of significant digits...Ch. 1 - Using spreadsheet software (such as Microsoft...Ch. 1 - Prob. 1.44PCh. 1 - Round the following numbers to 3 significant...Ch. 1 - Express the result, rounding to an appropriate num...Ch. 1 - Express the result by rounding to an appropriate...Ch. 1 - A car’s speed is determined by the time it takes...Ch. 1 - How much error could you tolerate in (1) book...Ch. 1 - Apply the guidelines to determine the number of...Ch. 1 - Using a tape measure having 1 mm graduations, the...Ch. 1 - Show how the following functions can be...Ch. 1 - Prob. 1.53PCh. 1 - For the calibration data of Table 1.5, determine...Ch. 1 - Prob. 1.55PCh. 1 - Each of the following equations can be represented...Ch. 1 - Plot y = 10e“° 5x volts on in semilog format (use...Ch. 1 - Prob. 1.58PCh. 1 - Prob. 1.59P
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