Theory and Design for Mechanical Measurements
6th Edition
ISBN: 9781118881279
Author: Richard S. Figliola, Donald E. Beasley
Publisher: WILEY
expand_more
expand_more
format_list_bulleted
Textbook Question
Chapter 1, Problem 1.18P
A large batch of carefully made machine shafts can be manufactured on 1 of 4 lathes by 1 of 12 quality machinists. Set up a test matrix to estimate the tolerances that can be held within a production batch. Explain your reasoning.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
Kindly provide a full solution, an answer in 3 significant figures, and tolerance is ± 1 in the 3rd significant digit. Thank you.
Estimate the manufacturing cost for a simple machined component: a. Compare the costs for manufacturing volumes of 1, 10, 100, 1000, and 10,000 pieces with an intermediate tolerance and surface finish. Explain why there is a great change between 1 and 10 and a small change between 1000 and 10,000 pieces. b. Compare the costs for fit, intermediate, and rough tolerances with a volume of 100 pieces. c. Compare the costs of manufacturing the component out of various materials.
A machine part to be machined may be made either from an alloy of aluminum or steel. There is an order for 8000 units. Steel costs P3.80 per kg. while aluminum costs P8.70 per kg. If steel is used, the steel per unit weighs 110grams, for aluminum, 30 grams. When steel is used, 50 units can be produced per hour, for aluminum, 80 units per hour with aid of tool costing P640, which will be useless after the 8,000 units are finished. The cost of the machine and the operator is P10.80 per hour. How much is the cost per unit if aluminum is used?
Chapter 1 Solutions
Theory and Design for Mechanical Measurements
Ch. 1 - Prob. 1.1PCh. 1 - Prob. 1.2PCh. 1 - Prob. 1.3PCh. 1 - Prob. 1.4PCh. 1 - Prob. 1.5PCh. 1 - Discuss how the resolution of the display scale of...Ch. 1 - Prob. 1.7PCh. 1 - Prob. 1.8PCh. 1 - Prob. 1.9PCh. 1 - Prob. 1.10P
Ch. 1 - State the purpose of using randomization methods...Ch. 1 - Provide an example of repetition and replication...Ch. 1 - Develop a test plan that might be used to estimate...Ch. 1 - Develop a test plan that might be used to evaluate...Ch. 1 - A race engine shop has just completed two engines...Ch. 1 - A thermodynamics model assumes that a particular...Ch. 1 - Regarding the Mars Climate Orbiter spacecraft...Ch. 1 - A large batch of carefully made machine shafts can...Ch. 1 - Suggest an approach or approaches to estimate the...Ch. 1 - Suggest a test matrix to evaluate the wear...Ch. 1 - Figure 1.15 Orifice flow meter setup used for...Ch. 1 - The sale of motor fuel is an essential business in...Ch. 1 - Using either the ASME 19.5 or ISO 5167 test...Ch. 1 - A simple thermocouple circuit is formed using two...Ch. 1 - 1.25 A linear variable displacement transducer...Ch. 1 - For the LVDT calibration of the previous problem,...Ch. 1 - A manufacturer wants to quantify the expected...Ch. 1 - Prob. 1.28PCh. 1 - As described in a preceding problem, the...Ch. 1 - Light gates may be used to measure the speed of...Ch. 1 - You estimate your car’s fuel use by recording...Ch. 1 - When discussing concomitant methods, we used the...Ch. 1 - Prob. 1.33PCh. 1 - For the strain gauge calibration of the previous...Ch. 1 - The acceleration of a cart down a plane inclined...Ch. 1 - In general, what is meant by the term “standard”?...Ch. 1 - A common scenario: An engineer has two pencil-...Ch. 1 - Explain the potential differences in the following...Ch. 1 - Research the following test standards and codes....Ch. 1 - A hotel chain based in the United States contracts...Ch. 1 - Test code ASTM 558-13 allows for the comparison of...Ch. 1 - Suggest a reasonable number of significant digits...Ch. 1 - Using spreadsheet software (such as Microsoft...Ch. 1 - Prob. 1.44PCh. 1 - Round the following numbers to 3 significant...Ch. 1 - Express the result, rounding to an appropriate num...Ch. 1 - Express the result by rounding to an appropriate...Ch. 1 - A car’s speed is determined by the time it takes...Ch. 1 - How much error could you tolerate in (1) book...Ch. 1 - Apply the guidelines to determine the number of...Ch. 1 - Using a tape measure having 1 mm graduations, the...Ch. 1 - Show how the following functions can be...Ch. 1 - Prob. 1.53PCh. 1 - For the calibration data of Table 1.5, determine...Ch. 1 - Prob. 1.55PCh. 1 - Each of the following equations can be represented...Ch. 1 - Plot y = 10e“° 5x volts on in semilog format (use...Ch. 1 - Prob. 1.58PCh. 1 - Prob. 1.59P
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- (c) Propose a machining operation for a raw material as shown in Figure 3(a) and explain every step involved to produce an end product as shown in Figure 3(b) as well as input parameters that you control during the operation. State all measurement tools used and safety precautions taken. 125 Ø32 (a) 100 20 95 45 Ø20 Ø10 Ø20 Ø30 (b) Figure 3 [Gambarajah 3)arrow_forwardIndicate the following technical tolerance requirements in Fig.3. a) The diameter of the middle cylinder is Odh7, use Envelope requirement; b) Cylindricity tolerance of d is 0.009mm, straightness of axis of od is $0.012mm; c) Total run-out tolerance of right end surfaces related to axis of Pd is 0.01 mm; d) The surface of od cylinder is obtained by the method of removing material, and the maximum allowable value of Rz is 0.4µm. All surfaces are obtained by the method of removing material, and all the roughness Ra allowable value is 6.4 pm.arrow_forward2There are two different indicated drawings in Fig.1. (1) Judge the tolerance principle they used respectively; (2) Calculate their allowed perpendicularity tolerance in MMS respectively; (3) Calculate their allowed perpendicularity tolerance in LMS respectively (4) If the actual size is 17.9 mm, the actual perpendicularity error is 00.009mm, judge whether it is qualified according to Fig.1 (a) or Fig.1 (b) respectively. ( ¢18 8 00.01 (M) A 0.1 -0.1 I ø0.01 |4 (a) (b)arrow_forward
- lathe machine has a constant failure rate and a mean time to failure of 10 years. What is the probability that the lathe machine will fail between 5 and 12 years after being installed?arrow_forwardDescribe the principle of calibration and explain clearly how it works. Use your own words.arrow_forwardQ1:- Put a mark of True or false for below:- (a):- The milling cutting tool has a single cutting edge? (b):- At the break-even point, the total revenue equals the total cost? (c):- The right-hand rule is used to define machine axes? (d):- Design error is a simple mistake? (e):- The quality of products is poor in mass production? (f):- Allowances must be left before turning? (g):- Up-ward milling is better than down-ward milling?arrow_forward
- please provide full solution and an answer with 3 significant figuresarrow_forwardKindly answer correctly. Please show all the necessary steps. Thanks in advancearrow_forward(a) Figure 1 shows surface roughness and tolerances obtained in Chemical Machining (CM) and Electrochemical Machining (ECM) process for different types of electronic products. Comment on the differences between chemical and electrochemical machining process in terms of surface roughness and tolerance of the machined product as illustrated in Figure 1. 0.9 CM 0.8 0.7 Z ECM 0.6 0.5 0.4 0.3 0.2 0.1 Product A Product B Product C Product D Products 25 E ČM 20 Z ECM 15 10 Product A Product B Product C Product D Products Figure 1: Surface roughness and tolerances of various electronic products Surface roughness, Ra Tolerance, (t mm x 10)arrow_forward
- Needs Complete solution with 100 % accuracy.arrow_forwardTell us about the tolerance zone in operations.arrow_forwardA HSS tool is used to turn a steel workpart that is 300 mm long and 80 mm in diameter. The parameters in the Taylor equation are: n=0.13 and C= 75 (m/min) for a feed of 0.4 mm/rev. The operator and machine tool rate = $30.00/hr, and the tooling cost per cutting edge = $4.00. It takes 2.0 min to load and unload the workpart and 3.50 min to change tools. Determine: a. Tutting speed for maximum production rate, b. Tool life in min of cutting, and c. Cycle time and cost per unit of product.arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Mod-01 Lec-16 Basics of Instrumentation; Author: nptelhrd;https://www.youtube.com/watch?v=qbKnW42ZM5c;License: Standard YouTube License, CC-BY