Write the NC part program for the part. Holes are threaded and requires two tools; T1 is a 0.5" HSS drill bit and T2 is a 0.5" tapping bit. The rest of the features are cut using a 0.75" HSS milling tool, T3. Feed rate and spindle speed are 10 ipm and 2000 rpm. The material is low- carbon steel. Part thickness is 0.5”. Use dotted lines two show the path of tools movements. Set up proper operation conditions as discussed in the class today.
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- Write a complete part program using canned cycles to produce the drilled hole, groove, and thread on the workpiece that is shown in figure with Fanue syntax. You may assume that the OD (Outside Diameter) and chamfer are already finished. Use the following parameters: Material: 1018 steel Tool: Ф0.25 HSS drill, T0101 60° carbide threading tool, T0202 0.125 carbide grooving tool, T0303 Cutting speed: 300 SFPM for carbide and 100 SFPM for HSS tools. Use constant surface speed where appropriate Feed: 0.005 IPR (except for thread)Q1 In crank and slotted lever quick return mechanism, the crank length is (100 +X )mm and the distance between the fixed center is (225+X)mm. The length of the slotted lever is (525+X)mm. Determine the ration of time of cutting stroke to time of return stroke. Also calculate the length of the stroke . Note where X is two digit number made from the last two digit of the registration number of the students For example if the reg. no. of the student is 11912081 then X=81 and crank length is 80+81=161mm Draw the neat and clean diagram with proper scale. Rough drawings will not be considered.Match each drawing to the term that describes it. Answers are used only once. NOTE: I asked this question twice and received different answers from different tutors on this website. Please overlook the 2nd image provided (answers) and the text provided below (2nd set of answers) and double check for accuracy. Drill spot - 3 Countersink - 6 Knurl - 7 Neck - 9 Spherical - 1 Keyway - 2 Spotface - 4 Blind hole - 10 Chamfer - 5 Counterbore - 8
- QUESTION 5 Determine the spindle speed (rpm), the feed rate (in/min) and the cutting power required for turning a 1º diameter copper rod with a depth of cut of 0.1" using a cemented carbide tool. O N=287 RPM, F-25.8 in/min, P=9.7 hp ON=2866 RPM, F=258 in/min, P=97 hp ON=1146 RPM, F-25.8 in/min, P=97 hp O N= 11460 RPM, F-340 in/min, P=130 hp ON= 1146 RPM, F-34 inimin, P= 13 hp ON= 115 RPM, F-3.4 in/min, P=1.3 hp QUESTION 6 It is required to face mill an aluminum block to size it down from 2" to 1.5" thick using a 3" diameter 2-toothed carbide cutting tool. The block is 6.0" wide and 6" long. The entire tool diameter engages the workpiece during the cut. Calculate the recommended spindle speed in revolutions per minute, feed per tooth, and cutting power required. O N=1529 RPM, f= 0.026 in/rev/tooth, P = 36 hp O N-3820 RPM, f= 26 in/revitooth, P=27 hp O N-3820 RPM, f= 0.052 in/rew/tooth, P=27 hp ON-382 RPM, F= 0.026 in/revitooth, P = 0.027 hp O N-3820 RPM, f= 0.052 in/rev/tooth, P=2.7 hp…1. If a machinist wanted to drill a % inch hole in a piece of machine steel using a high speed steel drill. At what speed in revolutions per minute should he operate the drill press? 2. Find the revolutions per minute of an 8 mm drill if it is used to cut an aluminum workpiece using a high carbon steel drill. 3. The rpm setting of the drill press is set to 600 rpm. What is the maximum diameter in inches of a high speed drill if it is used to drill a tool steel material? 4. A drill press has the following rpm settings; 350, 600, 1100, & 1600. What rpm setting must be used if a 15 mm high speed steel drill is used to cut brass workpiece? 5. A machine operator drills a hole of a 3/8 inch diameter to a stainless steel using a carbon steel drill. He sets the drill press rpm setting to 900 rpm. Is he operating at correct setting? If not, then what must be the correct rpm setting considering that the machine has the following rpm settings of 300, 600, 900, 1200, and 1800?Identify the side relief angle (in degrees) from the following single point tool signature 1- 3-7-9-16-12-0.5 7 1 3 9.
- plz give a full explained answer ASAP within 30-40 min upvotes will be given.What kind of Multiple repetitive cycle is show on scheme below? D C(X,Z) 0 Peck drilling in Z-G74 Stock removal in turning - G71 rough cutting parallel to Z O Thread cutting cycle - G76 O Finishing cycle - G70 O Peck drilling in X - G75 None of the above O Pattern repeating - G73 Stock removal in facing - G72 rough cutting parallel to XWhat kind of Multiple repetitive cycle is show on scheme below? D C (X,Z) 0 B Peck drilling in Z-G74 Stock removal in turning - G71 rough cutting parallel to Z Thread cutting cycle - G76 Finishing cycle - G70 O Peck drilling in X-G75 O None of the above O Pattern repeating - G73 O Stock removal in facing - G72 rough cutting parallel to X
- The part in Figure 1 is to be drilled on a turret-type drill press. The part is 15.0 mm thick. Threedrill sizes will be used: 8 mm, 10 mm, and 12 mm, which are to be specified in the part programby tool turret positions TO1, T02, and T03. All tooling is high speed steel. Cutting speed = 75mm/min and feed = 0.08 mm/rev. Use the lower-left corner of the part as the origin in the x-y axissystem. Write the part program in the word address format using absolute positioning.Questions ( what is the diflerence between three-anis milling machine ? and five - axis 2. Calculate, the ked rate for milling with four teeth D= 40 mm end núll and' cutting speced Ve = speed Vc = 80 feed tooth per vin Write the NC code for the side milling 3. with D=10 mm end mill threegh poínts 1. 6. 42 (00 20 controllable point of the end mill Fead rate for vertical movement F=2000 am Feed vate for cutling (horizantal movement) is caloulated fn questian2. min 7 42 PIPZ P3The outline of the part in figure below is to be profile milled, using a 20 mm diameter end mill with two teeth. The part is 10 mm thick. Cutting speed =125 m/min and feed = 0.10 mm/rev. Use the lower left comer of the part as the origin in the x-y axis system. The two holes in the part have already been drilled and will be used for clamping the part during milling, Write the part program in the APT format.