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Sheet Forming Processes; V-Bending of Sheets is more expensive than Edge Bending. (T or F)
In Metal Forming Processes there are 2 Basic Categories; Bulk Deformation Sheet Metalworking (T or F)
In Sheet Metalworking there are 3 types of processes used; Bending Drawing Cutting (T or F)
An Advantage of Hot Rolling is the process produces a final product with Small Tolerances (T or F)
Direct Extrusion produces Hollow or Semi-Hollow types of Cross-Sections. (T or F)
Designing a metal sheet product in the elastic zone of the Stress-Strain curve gives a longer life cycle for the products service (T or F)
In the Bulk Deformation, Drawing Process, there is Tension Residual Strain. (T or F)
Hot Rolling metal prevents residual stresses from building up in the made product (T or F)
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- The figure below shows a symmetric plane-strain upsetting process. The process may also be thought of as a form of side extrusion. Observations show that the deformation is confined to two shear planes, each one being analogous to that seen in plane-strain cutting. You may assume that there is no friction between the work material and the tool/die walls; the uniaxial yield strength of the material is σy and is independent of strain rate and temperature, and the material behaves as a rigid plastic solid. a) Calculate the pressure (p) required for the upsetting process in terms of σy. b) If friction existed at the die walls and the frictional work (energy) dissipation was 30% of the energy required for shape change alone (part (a) above), then what would be the pressure (p)?arrow_forwardonly d and earrow_forward23) The example for forming process is ___________. a. Extrusion b. Tempering c. Die Casting d. Gas weldingarrow_forward
- answer the questionsarrow_forwardChapter 18: (USCS units) Aluminium rod stick with a starting diameter = 0.50 in 5) is drawn through a draw die with an entrance angle = 13°. The final diameter of the rod is = 0.375 in. The metal has a strength coefficient = 25,000 lb/in?. and a strain-hardening exponent = 0.20. Coefficient of friction at the work-die interface = 0.1. Determine the (a) area reduction, (b) draw force for the operation, and (c) horsepower o perform the operation if the exit velocity of the stock = 5 ft/sec.arrow_forwardName, draw a neat sketch and explain why each of the following designs of rolling mill are used instead of a basic two high rolling mill. i) ii) A mill consisting of four roller A mill consisting of six or more rollersarrow_forward
- what effects does bending have on material propertiesarrow_forward4.) A sheet-metal part is 2.0 mm thick and 20.0 mm wide. It is bent to an angle 60° and a bend radius 10 mm in a V-die. The metal has a yield strength Sy= 220MPA, Young's modulus of E=200GPA, and a tensile strength SUTS=340 MPa. a.) Determine the bend radius after springback, Rf mm b.) Determine the bend angle after springback, af c.) Compute the required force to bend the part, given that the die opening dimension w=25 mm. (use k=1.3 for V die). F= kNarrow_forwardwhat are t three components of shear strain?arrow_forward
- Using average pressure formulas and ignoring barrelling, plot the force (vertical axis) versus reduction-in-height (horizontal axis is *100) curve in open-die forging of a cylindrical, annealed copper specimen whose height is 1 in and diameter is 1 in, from reduction-in-height of 0% to 75%, when the friction between the flat dies and the specimen ho-h ho is a) μ = 0 b) μ c) μ = 0.1 0.2arrow_forwardPlease answer all partsarrow_forward
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