n an orthogonal machining with a tool of gº orthogonal rake angle, the uncut chip thickness is 0.2 mm. The chip thickness fluctuates between 0.25 mm and 0 4 mm what is the ratio of the maximum shear angle to the minimum shear angle during machining?

Q: Following are the data in an orthogonal cutting operation. Rake angle = 15° Cutting speed = 20 m/min…

A: Let us take, α = Rake angle β = Angle of chip friction φ = Shear plane angle   From the data given,…

Q: Examples (homework) 1. In orthogonal cutting if the depth of cut is a 1.25 mm and chip thickness…

A: As per our guidelines, we are supposed to answer only first one question in case of multiple…

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A: given: What are the three common types of machining operations and what are the machine tools used…

Q: a production turning operation, the workpart is 60 mm in diameter and 500 mm long. A feed of 0.75…

A:

Q: Find the shear lane angle

A: Given data; α=220t2=0.8 mmVC=48 m/minf=0.4 mm/rev Acc.to question find the shear lane angle ?

Q: B/ How do the below parameters affect the material removal rate in the following non-traditional…

A: Material removal rate (MRR): The rate of the amount of material removed from the workpiece surface…

Q: what are the three basic parameters (cutting variables) in the machining process? how to calculate…

A: The 3 basic parameters required in machining are : (a) Cutting velocity (Vc) – It provides the…

Q: Question 2 Briefly explain the following chips formation in machining operation with the help of…

A:

Q: In 3-axis milling, the table feedrate is 756.00 mm/min. Using a 10mm endmill to cut the material…

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Q: (USCS units) A turning operation is performed using a rake angle of 15°. Cutting speed = 200 ft/min,…

A: Note: Since we only answer up to 3 sub-parts, we’ll answer the first 3 of first question. Please…

Q: 4) The workpiece material is copper alloy. Assume that D=220 mm, w = 40 mm, 1= 550 mm, d=2 mm, v=1…

A: Given Data The diameter is:D=220 mm The width of cut is:w=40 mm The length of the cut is:l=550 mm…

Q: During orthogonal cutting of MS with a 10 ° rake angle tool, the chip thickness ratio was obtained…

A: Given data: The rake angle is θ = 10o. The chip thickness ratio is r = 0.4.

Q: Calculate the ranges of typical machining times for face milling a 250-mm-long workpiece with a…

A: Given: length of the workpiece→L=250 mm width of the cutter→W=50 mm depth of the cut→d=2.5 mm Let…

Q: Q1) Explain the four types of chips formation with sketches? What is tool life in Lathe?

A: 1. CONTINUOUS CHIP- As the name shows these types of chips have a continuous segment and produce…

Q: A job has to be machined in shaping and the process parameters are given below: a.      Length of…

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Q: value. The exponent nin Taylor's tool life equation In a machining operation, doubling the cutting…

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Q: Determine shear plane angle.

A: Given; In a turning process using orthogonal tool geometry, Chip length,l=100 mmUncut chip…

Q: e. What are the programmed feed material removal rate.

A: Given data; d=155 mmf=0.15 mm/revcutting speed(v)=150 m/min=150×103 mm/minfind the programmed feed…

Q: In an orthogonal machining with a tool of 9 orthogonal rake angle, the uncut chip thickness is 0.2…

A: Given:Orthogonal rake angle, α=9ouncut chip thickness, t=0.2 mmmaximum chip thickness, tmax=0.4…

Q: In 3-axis milling, the table feedrate is 703.00 mm/min. Using a 10mm endmill to cut the material…

A:

Q: B/ How do the below parameters affect the material removal rate in the following non-traditional…

A: Solution:

Q: Give 3 reasons why conventional machining is essential. b. What is the difference between the…

A: (A) Machining refers to the process in which a cutting tool is used to cutting material from the…

Q: how many relative surfaces in the turning process? and what are they, sh nage.

A:

Q: The following data is given for slab milling of a 300 mm long 50 mm wide mild steel block: Cutter of…

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Q: Which of the below is true for conventional milling: O Chips are removed behind the cutter which…

A: Given:- Convectional milling   To find:- Which statement is correct

Q: In orthogonal cutting, __________ are independent variables. I. Surface finish of cutting tool;II.…

A: The objective of the question is to identify the independent variables in orthogonal cutting.…

Q: 1. In a production turning operation, the cylindrical workpiece is 425 mm long and 190 mm in…

A:

Q: During orthogonal cutting of MS with a 15degree rake angle tool, the chip thickness ratio was…

A: As per given question  Rake angle =15° Chip thickness =0.2 We have to determine shear angel

Q: Make a figure and explain how shear plane angle effect the power requirements in the machining. How…

A: The shear plane angle is shown in the following figure.    If shear plane angle is kept large,…

Machining Processes and Machine Tools

Machining is represented as the process in which an excessive amount of substance is eliminated from the particular element in the form of pieces. In machining, cutting tools such as rotary tools, lathe, drill press, grinder, chop saw, welders, and many more are applied to get the desired shape. As compared to other manufacturing processes, machining is precise and versatile.