n a single-barrel extrusion system, the operator observes that the extrudate (made of polyethylene, PE) is being processed at a speed of 0.5m/s with a final diameter of 0.5cm. The screw pitch is 1cm, the barrel diameter is 1.5cm, the barrel length is 10cm, the screw channel depth is 0.3cm and the screw is rotating at 10RPM.  a. Find the head pressure on the die given that the polyme

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Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.