Lou's Bakery has established that JIT should be used for chocolate chips due to the high probability of the kitchen heat melting the chips. Theaverage demand is 140 cups of chocolate chips per week. The average setup and processing time is 1/8 day. Each container holds exactly 2 cups.The current safety stock factor is 9 percent. The baker operates five days per week.a. How many Kanbans are required for the bakery? Round your answer up to the whole number.Kanbansb. What is the maximum authorized inventory? Use the rounded value from the previous question. Round your answer to the nearest wholenumber.cupsC. If the average setup and processing time is increased to 3/4 of a day due to a process change, how many Kanbans are required for the bakery?Round your answer up to the whole number.KanbansWhat is the maximum authorized inventory under new conditions? Use the rounded value from the previous question. Round your answer to thenearest whole number.cups

Average demand per week = 140 cupsAverage setup and processing time = 1/8 dayHolding capacity of…

Answered: Lou's Bakery has established that JIT…

Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter2: Introduction To Spreadsheet Modeling

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Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...

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Bracket Manufacturing uses a Kanban system for a component. Daily demand is 1,100 units. Each container has a combined waiting and processing time of 0.65 days. If the container size is 90 and the alpha value (α) is 13%, how many Kanban card sets should be authorized? Round your answer up to the whole number. Kanban card set(s) What is the maximum authorized inventory? Use the rounded value from the previous question. Round your answer to the nearest whole number. unit(s)
If the demand per day is 100, the lead time is 5 days, safety stock is 50, and the container size is 55, what is the Kanban number? If the lead time improves to 4 days, what is the Kanban Number?
Cletus and Spike Company is implementing a Kanban system for a heated water bowl manufacturing line that produces 1,500 units in an eight-hour day. The heating element has a waiting time of 30 minutes and a processing time of one hour. The container size is 40 heating elements, and the safety factor is 15 percent. What is the maximum inventory of heating elements in the system?
Please do not give solution in image format thanku Suppose that a lean work center is being operated with a lot size of 50 units. Assume that 200 parts are demanded per hour and it takes three hours to circulate a container, including all setup, run, move, and idle time. A. Calculate the number of kanban containers required. B. What is the maximum inventory that will accumulate? C. What can be done to reduce the inventory level? Suggest alternatives.
21 Transmissions are delivered to the fabrication line five at a time. It takes two hours for transmissions to be delivered. Approximately three vehicles are produced each hour, and management has decided that 50 percent of expected demand should be maintained as safety stock. How many kanban card sets are needed? Note: Round up your answer to the next whole number.
Suppose that a lean work center is being operated with a lot size of 50 units. Assume that 200 parts are demanded per hour and it takes three hours to circulate a container, including all setup, run, move, andidle time. a. Calculate the number of kanban containers required. b. What is the maximum inventory that will accumulate? c. What can be done to reduce the inventory level? Suggest alternatives.
Suppose that a lean work center is being operated with a lot size of 50 units. Assume that 200 parts are demanded per hour and it takes three hours to circulate a container, including all setup, run, move, and idle time.a. Calculate the number of kanban containers required.b. What is the maximum inventory that will accumulate?c. What can be done to reduce the inventory level? Suggest alternatives.
Transmissions are delivered to the fabrication line three at a time. It takes two hour for transmissions to be delivered. Approximately three vehicles are produced each hour, and management has decided that 50 percent of expected demand should be maintained as safety stock. How many kanban card sets are needed? (Round up your answer to the nearest whole number.)
Within the context of Lean Production, Elimination of Waste is a fundamental concept. Name and briefly expand on the elements that constitute this concept. (Describe 7 dimensions of 'elimination of waste'. Eg: Overproduction, waiting time, transportation, processing etc)
OPERATION OF MANUFACTURING SYSTEM Briefly point out those drawbacks in the pull system (JIT), due to which the production system started reliance on constant work in process (CONWIP).
In what ways would Imana Foods benefit from applying the lean principles of pull processing, waste minimisation and continuous improvement? Use practical examples to substantiate your answer.
Match Lean Operations, JIT, and TPS with the conceptsLO 16.5 Kanban is the Japanese word for:shown below:a) Continuous improvement and a focus on exactly whatthe customer wants, and when.b) Supply the customer with exactly what the customerwants when the customer wants it, without waste,through continuous improvement.c) Emphasis on continuous improvement, respect forpeople, and standard work practices.

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