A company produces 12,000 units of which 300 are spoiled units because the process, even though carefully and efficiently executed is unable to produce good units 100% of the time. Another 50 units are spoiled because machines broke down and there also were operator errors. What is the normal spoilage rate? Answer in decimal format (O.XXXX) and round to four decimal places.
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- A particular machine is a bottleneck. On that machine, 3 machine hours are required to produce each unit of Product A, 1 hour is required to produce each unit of Product B, and 2 hours are required to produce each unit of Product C. In which order should it produce its products? C, A B The order of production doesn't matter. A, C, B B, C, AUse the Excel Pareto template to investigate the quality losses in a paper mill shown below. Category Annual Loss ($) Downtime 40,000 Testing costs 21,000 Rejected paper 480,000 Odd lot 86,000 Excess inspection 32,000 Customer complaints 134,000 High material costs 59,000 The data has been sorted for your convenience. Calculate the percent of total complaints for each category of errors. Round your answers to two decimal places. Name Amount Percent of Total Rejected paper $480,000 % Customer complaints $134,000 % Odd lot $86,000 % High material costs $59,000 % Downtime $40,000 % Excess inspection $32,000 % Testing costs $21,000 % The correct Pareto diagram is . A. B. C. D.A production manager finds that for every 1,000 units of output his company produces, 5.8% is defective (i.e. waste). If the production process of this company uses 40 units of material to produce 120 units of output, determine the quantity of material and the output level that will be required to produce 142,500 non-defective units. Use it to answer questions 48-52. 48. What is the number of defective units for every 1000 units of output? (a) 58 (b) 580 (c) 600 (d) 700 49. To produce 142,500 non-defective units, the output level required is: (a) 142,500 (b) 142,765 (c) 150,675 (d) 150,765 50. How many defective units will be produced for an output of 136,000? (a) 6580 (b) 7888 (c) 8250 (d) 9000 51. If 40 units of material is required to produce 120 units of output, what quantity of material will be used to produce the output in Q63 above? (a) 47500 (b) 47588 (c) 50225 (d) 50255 52. If the company produced the output of 136,000 instead of the 142,500, what will be the percentage in…
- Mehta Ltd introduced 5000 units in a process at a cost of Rs10000.The wages andoverheads incurred are Rs 10000 and Rs8000 respectively. It is expected that 10% of theoutput is likely to be defective. Actual output of the goods is 4400units.The rectification of defective units costs Rs 4 per unitYou are required to: Calculate the cost per unit Reflect the abnormal loss and cost of rectification in the process account, if any.Kilmer Company's customer demand for its only product exceeds its manufacturing capacity. The company provided the following information for the machine whose limited capacity is prohibiting the company from producing and selling additional units: Actual run time this week Machine time available per week Actual run rate this week Ideal run rate Defect-free output this week Total output this week (including defects) Answer is complete but not entirely correct. 70.38 X 70.00 * 69.77 X 32.21 X 1-a. Utilization rate 1-b. Efficiency rate. 1-c. Quality rate 1-d. Overall equipment effectiveness 2-a. Utilization loss in units Required: 1. and 2. With respect to the company's overall equipment effectiveness, calculate the following: Note: Do not round intermediate calculations. Round final answers to 2 decimal places and "Units" answers to the nearest whole number. 2-b. Efficiency loss in units 2-c. Quality loss in units 18,550 minutes 26,500 minutes 4.20 units per minute 47,700 74,250 23,373 6…Ovation Company has a single product called a Bit. The company normally produces and sells 28,800 Bits each year at a selling price of $32 per unit. The company's unit costs at this level of activity are given below: Direct materials Direct labour Variable manufacturing overhead Fixed manufacturing overhead Variable selling expenses Fixed selling expenses Total cost per unit $12.30 3.00 1.80 3.30 ($95,040 total) 2.10 3.00 ($86,400 total) $25.50 A number of questions relating to the production and sale of Bits follow. Each question is independent. Required. 1. Assume that Ovation Company has sufficient capacity to produce 43,200 Bits each year without any increase in fixed manufacturing overhead costs. The company could increase its sales by 25% above the current 28,800 units each year if it were willing to increase the fixed selling expenses by $60,000. a. Calculate the incremental net operating income. Incremental operating income b. Would the Increased fixed selling expenses be…
- Ovation Company has a single product called a Bit. The company normally produces and sells 28,800 Bits each year at a selling price of $32 per unit. The company's unit costs at this level of activity are given below: Direct materials Direct labour Variable manufacturing overhead Fixed manufacturing overhead Variable selling expenses Fixed selling expenses Total cost per unit $12.30 3.00 1.80 3.30 ($95,040 total) 2.10 3.00 ($86,400 total) $25.50 A number of questions relating to the production and sale of Bits follow. Each question is independent. Required. 1. Assume that Ovation Company has sufficient capacity to produce 43,200 Bits each year without any increase in fixed manufacturing overhead costs. The company could increase its sales by 25% above the current 28,800 units each year if it were willing to increase the fixed selling expenses by $60,000. a. Calculate the Incremental net operating income. Incremental operating income b. Would the Increased fixed selling expenses be…Kilmer Company has demand for its only product that exceeds its manufacturing capacity. The company provided the following information for the machine whose limited capacity is prohibiting the company from producing and selling additional units. Actual run time this week 12,800 minutes Machine time available per week 16,000 minutes Actual run rate this week 6.30 units per minute Ideal run rate 9 units per minute Defect-free output this week 72,576 units Total output this week (including defects) 80,640 units Required: 1. and 2. With respect to the company's overall equipment effectiveness, calculate the following: (Do not round intermediate calculations. Round final answers to 2 decimal places and "Units" answers to the nearest whole number.) 1a. Utilization rate 1b. Efficiency rate 1c. Quality rate 1d. Overall Equipment effectiveness 2a. utilization loss in units 2b. Efficiency loss in units 2c. Quality loss in unitsJefferson Company's demand for its only product exceeds its manufacturing capacity. The company provided the following information for the machine whose limited capacity is prohibiting the company from producing and selling additional units. Actual run time this week Machine time available per week Actual run rate this week Ideal run rate Defect-free output this week Total output this week (including defects) 7,020 minutes 9,000 minutes 9.35 units per minute 11.00 units per minute 18,000 units 20,000 units Required: 1. Compute the utilizaion rate. (Round your answer to 2 decimal places.) 2. Compute the efficiency rate. (Round your answer to 2 decimal places.) 3. Compute the quality rate. (Round your answer to 2 decimal places.) 4. Compute the overall equipment effectiveness (OEE). (Do not round intermediate calculations. Round your final answer to 3 decimal places.) Utilization rate Efficiency rate Quality rate Overall equipment effectiveness
- Stahman, Inc., estimates its hidden external failure costs using the Taguchi loss function. Stahlman produces plastic sheets that vary in thickness and grade. For one of its large-volume products, it was determined that k = 30,000 and T = 0.28 inches in diameter. A sample of four units produced the following values: Required: 1. Calculate the average loss per unit. 2. Assuming that 100,000 units were produced, what is the total hidden cost? 3. Assume that the multiplier for Stahmans hidden external failure costs is six. What are the measured external costs? Explain the difference between measured costs and hidden costs.Denver produces 2,000 defective units at the finishing operation. What is the cost to Denver of the defective items produced? Explain your answer briefly.Jefferson Company's demand for its only product exceeds its manufacturing capacity. The company provided the following information for the machine whose limited capacity is prohibiting the company from producing and selling additional units. Actual run time this week Machine time available per week Actual run rate this week Ideal run rate 6,552 minutes 7,800 minutes Defect-free output this week Total output this week (including defects) 6.72 units per minute 8.00 units per minute 15,006 units 18,300 units Required: 1. Compute the utilization rate. (Round your answer to 2 decimal places.) 2. Compute the efficiency rate. (Round your answer to 2 decimal places.) 3. Compute the quality rate. (Round your answer to 2 decimal places.) 4. Compute the overall equipment effectiveness (OEE). (Do not round intermediate calculations. Round your final answer to 3 decimal places.) Utilization rate Efficiency rate Quality rate Overall equipment effectiveness < Prev 2 of 2 Next Mc Graw Hill MacBook Pro