A 200 mm wide and 42.0 mm thick plate made of low carbon steel is to be reduced in one pass in a rolling operation. As the thickness is reduced, the plate widens by 4%. The entrance speed of the plate is 15.0 m/min. The roll radius is 325 mm and the rotational speed is 49.0 rev/min. i. If the current horsepower of the available rolling machine is 950 HP, how much thickness could the machine reduce the plate thickness to? ii. If the required thickness needs to be 34.0mm, how could the original width of the plate be changed in order to use the same machine?

The figure below shows a symmetric plane-strain upsetting process. The process may also be thought of as a form of side extrusion. Observations show that the deformation is confined to two shear planes, each one being analogous to that seen in plane-strain cutting. You may assume that there is no friction between the work material and the tool/die walls; the uniaxial yield strength of the material is σy and is independent of strain rate and temperature, and the material behaves as a rigid plastic solid.  a) Calculate the pressure (p) required for the upsetting process in terms of σy.  b) If friction existed at the die walls and the frictional work (energy) dissipation was 30% of the energy required for shape change alone (part (a) above), then what would be the pressure (p)?

Write a Brief Application of Pure Rolling Bodies in The Mechanical Systems?

A 40 mm thick plate made from 410 grade stainless steel is to be reduced to 34 mm in one pass in a rolling operation. As the thickness is reduced, the plate widens by 3%. The entrance speed of the plate is 13 m/min and the roll radius is 310 mm with a rotational speed of 30 rpm.  5.1 Calculate the minimum coefficient of friction required, that will make the rolling operation possible.  5.2 Calculate the exit velocity of the plate.  5.3 Calculate the forward slip.  5.4 If the final width of the sheet is 200 mm, calculate the required roll force.  5.5 Explain what is roll flattening, its effects and how it can be reduced.

I need the answer as soon as possible

A 40 mm thick plate made from 410 grade stainless steel is to be reduced to 34 mm in one pass in a rolling operation. As the thickness is reduced, the plate widens by 3%. The entrance speed of the plate is 13 m/min and the roll radius is 310 mm with a rotational speed of 30 rpm. To do 5.1 If the final width of the sheet is 200 mm, calculate the required roll force.  5.2. Explain what is roll flattening, its effects and how it can be reduced.

None

Make your solutions as detailed solutions, clean, and clear. Draw the Figure.

None

A sheet 300mm wide 25mm thick with two drives, each with a radius of 250mmit is passed through a rolling stand with rollers. Work is thickness in one layer at 50 rpm roll speed 22reduced to mm. The work material has a yield curve determined by K = 275 MPa and n = 0.15.The friction coefficient between the rollers and the work is considered to be 0.12. Successful rolling of frictionDetermine if it is sufficient to allow its operation. If it is sufficient;a) Rolling force,b) Momentc) Calculate the power.