The following diagram represents a process where two components are made at stations A1 and A2 (one component is made at Al and the other at A2). These components are then assembled at station B and moved through the rest of the process, where some additional work is completed at stations C, D, and E. Assume that one and only one person is allowed at each station. Assume that the times given for each station represent the amount of work that needs to be done at that station by that person, with no processing time variation. Assume that inventory is not allowed to build in the system. Al 0.3 min. A2 0.4 min. B 0.75 min. 0.65 min. D 0.60 min. E 0.55 min.
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According to Appendix E, the answer is 80 units/hour. How?
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- Esplanade Marine Parts Inc. wants to produce parts in batches of 60 parts. Each part must be processed sequentially from workstation A to B. Processing Workstation Batch Size (Q) Time per Part 40 seconds A B 60 60 15 seconds a. How many seconds are required to produce the batch under the assumptions of batch processing? Round your answer to the nearest whole number. seconds b. How many seconds are required to produce the batch under the assumptions of single-piece flow processing? Round your answer to the nearest whole number. seconds C. Compare the two solutions in terms of time saved. Round your answer to the nearest whole number. Using the assumptions of -Select- processing saves seconds.The diagram below represents a process where two components are made at stations A1 and A2 (one component is made at A1 and the other at A2). These components are then assembled at station B and moved through the rest of the process, where some additional work is completed at stations C, D, and E. Assume that one and only one person is allowed at each station. Assume that the times given below for each station represent the amount of work that needs to be done at that station by that person, with no processing time variation. Assume that inventory is not allowed to build in the system. Al 0.3 min. A2 0.4 min. B 0.75 min. D 0.65 min. 0.60 min. E 0.55 min. What is the average hourly output of the process when it is in normal operation? Average hourly output unitsThe diagram below represents a process where two components are made at stations A1 and A2 (one component is made at A1 and the other at A2). These components are then assembled at station B and moved through the rest of the process, where some additional work is completed at stations C, D, and E. Assume that one and only one person is allowed at each station. Assume that the times given below for each station represent the amount of work that needs to be done at that station by that person, with no processing time variation. Assume that inventory is not allowed to build in the system. A1 0.30 min. B 0.75 min. 0.65 min. 0.90 min. 0.55 min. A2 0.40 min. What is the average hourly output of the process when it is in normal operation? (Round your answer to the nearest whole number.) Average hourly output units
- An assembly line has 10 serial stations with process times of 1, 2, 3, 4,..., 10 respectively. The process time of the system is: a) 550% of its process cycle time. b) 18.18% of its process cycle time. c) 50% of its process cycle time. d) 100% of its process cycle time.(a) T. Smunt Manufacturing Corp. has the process displayed below. The drilling operation occurs separately from and simultaneously with the sawing and sanding operations. The product only needs to go through one of the three assembly operations (the assembly operations are "parallel"). ASSEMBLY SAWING SANDING 78 min/unit 15 min/unit 15 min/unit WELDING ASSEMBLY DRILLING 25 min/unit 78 min/unit 27 min/unit ASSEMBLY 78 min/unit 1. Which operation is the bottleneck? 2. What is the throughput time for the overall system? 3. If the firm operates 8 hours per day, 22 days per month, what is the monthly capacity of the manufacturing process? 4. Suppose that a second drilling machine is added, and it takes the same time as the original frilling machine. What is the new bottleneck time of the system? 5. Suppose that a second drilling machine is added, and it takes the same time as the original drilling machine. What is the new throughput time?The following diagram represents a process where two components are made at stations A1 and A2 (one component is made at A1 and the other at A2). These components are then assembled at station B and moved through the rest of the process, where some additional work is completed at stations C, D, and E. Assume that one and only one person is allowed at each station. Assume that the times given for each station represent the amount of work that needs to be done at that station by that person, with no processing time variation. Assume that inventory is not allowed to build in the system. What is the average hourly output of the process when it is in normal operation?
- I already find a. I need help with b Bill's Barbershop has two barbers available to cut customer's hair. Both barbers provide roughly the same experience and skill, but one is just a little bit slower than the other. The process flow below shows that all customers go through steps B1 and B2 and then can be served at either of the two barbers at step B3. The process ends for all customers at step B4. The numbers in parentheses indicate the minutes it takes that activity to process a customer. b. What single activity is the bottleneck for the entire process? B what?The following table shows the process times in minutes (or minutes/unit - how many minutes to process one unit) of a six-station serial production line (1-2-3-4-5-6). Station 1 2 3 4 5 6 Which station(s) is (are) the bottleneck(s)? Station 2 Station 5 Stations 3 and 4 Stations 2 and 5 Process Time (minutes/unit) 8 11 7 7 11 4Natura has to fill 7 orders for its clients. He requires placing the required product in work boxes and subsequently closing them properly so that the product reaches the customer correctly. The process consists of filling the box and later closing it. As the content of each box and the size of these is different, the filling and closing times of each order is different. These times are shown in the table below. Orders Place in box (minutes) Closing Box (minutes) 1 9 6 2 8 5 3 7 7 4 6 3 5 1 2 6 2 6 7 4 7 a) Find the sequence to complete the orders in the shortest time possible. b) Using a Gantt chart, find the total time in which all orders will be completed using the sequence from part a.
- A production process at Kenneth Day Manufacturing is shown in the figure below. The drilling operation occurs separately from, and simultaneously with, the sawing and sanding, which are independent sequential operations. A product needs to go through only one of the three assembly operations (the operations are in parallel). Q a) is the bottleneck. 6 units/hr Sawing 2.4 units/hr Sanding Drilling 2 units/hr Welding 5 units/hr Assembly 0.7 units/hr Assembly 0.7 units/hr Assembly 0.7 units/hr OUA Jack-in-the-box toy includes two components, the jester (part A) and the box (part B). The following flowchart demonstrates its manufacturing process. Production of Part A A.1 A.2 C.1 C.2 B.1 B.2 В.3 Production of Part B Final assembly It takes two steps, A.1 and A.2, to make part A, performed by two dedicated workstations, respectively: A.1 has a process time of 3 minutes; A.2 has a process time of 8 minutes. It takes three steps, B.1, B.2, and B.3, to make part B, performed by three dedicated operators, respectively: B.1 has a process time of 5 minutes; R2 hac a nrocece timo of 8 minutoe3- A production process at Kenneth Day Manufacturing is shown in the following Figure The drilling operation occurs separately from, and simultaneously with, sawing and sanding, which are independent and sequential operations. A product needs to go through only one of the three assembly operations (the operations are in parallel). Assembly Sawing Sanding 0.7 units/hr 6 units/hr 6 units/hr Welding Assembly 2 units/hr 0.7 units/hr Drilling Assembly 2.4 units/hr 0.7 units/hr a) Which operation is the bottleneck? b) What is the bottleneck time? c) What is the throughput time of the overall system? d) If the firm operates 8 hours per day, 20 days per month, what is the monthly capacity of the manufacturing process?