Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

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Answer 1

Question

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.

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Students have asked these similar questions

Which of the following is true about open die forging process? O Forged pieces have accurate dimensions therefore there is usually no need for additional finishing operations such as heat treatment or machining. O Forged pieces have outstanding grain structure and the best combination of mechanical properties. O Forging is carried out at temperature above re-crystallization temperature Forged pieces are small in size since the forging process is incapable of doing large components such as turbine shafts.

When deforming metal at room temperature, what kind of forging will you prefer?

Why the cupping test may not predict well the formability of sheet metals in actual forming processes? Cupping test uses square or rectangular specimens only. Strain in some forming operations is not axi-symmetric. Cupping test is mainly for compression Stress is rarely uni-directional in sheet metal forming.

Answer 2

Question

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.

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Answer 3

Question

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.

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Answer 4

Question

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.

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Subscribe now to access step-by-step solutions to millions of textbook problems written by subject matter experts!

Answer 5

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.

Answer 6

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.

Answer 7

Chapter 6, Problem 6.1Q

To determine

Whether a part is forged or cast and the features should be investigated to arrive at a conclusion.

Answer 8

Expert Solution & Answer

Explanation of Solution

In manufacturing industries, the forging is one of the oldest manufacturing processes. It is a process in which material is converted into the finished product through heating, cooling, and hammering process. Some forging process are cold forging, die forging, and warm forging.

Casting is also one of the oldest manufacturing processes in which the molten raw material is shaped into a desired finished product with the use of molds. Some types of casting process are sand casting, die casting, centrifugal casting, and many more. Similar parts are prepared by forging process and casting process.

Some parameters such as temperature, toughness, tensile strength, hardness, microstructure, and many more are used to found whether the part is forged or cast. The cast and forged parts have different temperatures. The tensile test is done to investigate the toughness of the part because the forged part has higher toughness. In forging, there is plastic deformation take place; hence the forged parts are smaller grain size compared to the casting process. The main investigation is roughness and characteristics of the surface. The forged product is nearly always heavier compared to the cast product.