Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Textbook Question
Chapter 5.5, Problem 6RQ
What is the corresponding centerline angle of a part with TPI of 0.070"? Round your answer to the nearest minute.
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motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine:
a) the minimum permissible diameter for aluminum shafts (1) and (2)
b) the minimum permissible diameter for steel shaft (3).
c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
First monthly exam
Gas dynamics
Third stage
Q1/Water at 15° C flow through a 300 mm diameter riveted steel pipe, E-3 mm with a head loss of 6 m in
300 m length. Determine the flow rate in pipe. Use moody chart.
Q2/ Assume a car's exhaust system can be approximated as 14 ft long and 0.125 ft-diameter cast-iron pipe (
= 0.00085 ft) with the equivalent of (6) regular 90° flanged elbows (KL = 0.3) and a muffler. The
muffler acts as a resistor with a loss coefficient of KL= 8.5. Determine the pressure at the beginning of the
exhaust system (pl) if the flowrate is 0.10 cfs, and the exhaust has the same properties as air.(p = 1.74 ×
10-3 slug/ft³, u= 4.7 x 10-7 lb.s/ft²) Use moody chart
(1)
MIDAS
Kel=0.3
Q3/Liquid ammonia at -20°C is flowing through a 30 m long section of a 5 mm diameter copper tube(e =
1.5 × 10-6 m) at a rate of 0.15 kg/s. Determine the pressure drop and the head losses.
.μ= 2.36 × 10-4 kg/m.s)p = 665.1 kg/m³
2/Y
Y+1
2Cp
Q1/ Show that
Cda
Az x
P1
mactual
Cdf
Af
R/T₁
2pf(P1-P2-zxgxpf)
Q2/ A simple jet carburetor has to supply 5 Kg of air per minute. The air is at a pressure of 1.013 bar
and a temperature of 27 °C. Calculate the throat diameter of the choke for air flow velocity of 90 m/sec.
Take velocity coefficient to be 0.8. Assume isentropic flow and the flow to be compressible.
Quiz/ Determine the air-fuel ratio supplied at 5000 m altitude by a carburetor which is adjusted to give
an air-fuel ratio of 14:1 at sea level where air temperature is 27 °C and pressure is 1.013 bar. The
temperature of air decreases with altitude as given by the expression
The air pressure decreases with altitude as per relation h = 19200 log10 (1.013), where P is in bar. State
any assumptions made.
t = ts
P
0.0065h
Chapter 5 Solutions
Precision Machining Technology (MindTap Course List)
Ch. 5.1 - List the four main parts of the engine lathe.Ch. 5.1 - What are the two main purposes of the lathe...Ch. 5.1 - What part of the lathe is used to set the feed...Ch. 5.1 - Prob. 4RQCh. 5.1 - Prob. 5RQCh. 5.1 - What is the purpose of the leads crew of a lathe?Ch. 5.1 - What two functions can the lathe tailstock...Ch. 5.1 - The standard taper in most lathe tailstocks is the...Ch. 5.1 - Define the swing and the bed length of a lathe.Ch. 5.2 - What is the special name for the type of jaw-type...
Ch. 5.2 - The most common variation of the above chuck has...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List two advantages of using a self-centering...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List three benefits of holding a workpiece between...Ch. 5.2 - List three potential advantages of using an...Ch. 5.2 - List three characteristics of a workpiece that...Ch. 5.2 - What type of mandrel would be ideal for gripping a...Ch. 5.2 - Name the type of tailstock center that raid be...Ch. 5.2 - What two auxiliary devices can be used to...Ch. 5.2 - Explain the differences between the two auxiliary...Ch. 5.2 - Name the device that is used to transmit the...Ch. 5.2 - Which two tool posts are the most efficient if...Ch. 5.2 - Which device may be used for either toolholding or...Ch. 5.3 - If a 0.050" depth of cut is taken on the diameter...Ch. 5.3 - A lathe cross slide uses a diameter-reading...Ch. 5.3 - In what units are feed rates measured for lathe...Ch. 5.3 - Are deeper cuts used for roughing or finishing...Ch. 5.3 - Calculate spindle RPM and machining time for...Ch. 5.3 - List three safety precautions related to clothing...Ch. 5.3 - What two materials are most commonly used for...Ch. 5.3 - What feature of a lathe cutting tool has a direct...Ch. 5.3 - Is a left-hand or right-hand tool normally used...Ch. 5.3 - What part of the lathe is used to feed the tool...Ch. 5.3 - When facing, why should the tool not be fed past...Ch. 5.3 - Should a left-hand or right-hand tool be used when...Ch. 5.3 - When and how should chips he removed from the work...Ch. 5.3 - What are two reasons for center drilling on the...Ch. 5.3 - When drilling and reaming on the lathe, how are...Ch. 5.3 - How can hole depth be controlled during drilling...Ch. 5.3 - What are two reasons boring may be selected to...Ch. 5.3 - Why must extra care be taken when performing...Ch. 5.3 - How can a tap be aligned when threading a hole on...Ch. 5.3 - Briefly define form cutting.Ch. 5.3 - How do grooving and cutoff speeds compare to...Ch. 5.3 - How can tool binding be overcome when cutting deep...Ch. 5.3 - List the two basic knurl patterns.Ch. 5.3 - How is knurling different from other lathe...Ch. 5.3 - List and briefly describe the two different types...Ch. 5.4 - The distance of actual contact of two mating...Ch. 5.4 - What feature of mating threads determines the...Ch. 5.4 - How many classes of fit are there in the Unified...Ch. 5.4 - Determine the major diameter limits for the...Ch. 5.4 - Determine the minor diameter limits for the...Ch. 5.4 - Determine the pitch diameter limits for the...Ch. 5.4 - Determine the approximate compound-rest in-feed...Ch. 5.4 - What is the name for the rotating device that...Ch. 5.4 - When threading, what is the reason for feeding the...Ch. 5.4 - Prob. 10RQCh. 5.4 - Why should the depth of cut be reduced for each...Ch. 5.4 - What dimension of the thread is measured by using...Ch. 5.4 - What measuring tool is used to visually inspect...Ch. 5.4 - List two applications of Acme threads.Ch. 5.4 - What type of thread is machined on a tapered...Ch. 5.5 - Briefly define a taper.Ch. 5.5 - What is the difference between an included angle...Ch. 5.5 - What does TPI stand for in relation to tapers?Ch. 5.5 - What are the TPI and TPF of a part with end...Ch. 5.5 - What are the corresponding centerline and included...Ch. 5.5 - What is the corresponding centerline angle of a...Ch. 5.5 - What is the limitation of the tool bit taper...Ch. 5.5 - What must be known to use the compound-rest taper...Ch. 5.5 - What taper turning methods allow use of the lathes...Ch. 5.5 - What two steps can be taken to eliminate backlash...Ch. 5.5 - The TPI specified on a print is 0.030". If...Ch. 5.5 - If TPF is 0.42", how much movement should register...Ch. 5.5 - What is the benefit of using the offset tailstock...Ch. 5.5 - What are two ways to reduce uneven pressure on...Ch. 5.5 - Calculate tailstock setover for a 13.5" part with...
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