Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 5, Problem 37QTP

Conduct an Internet search and determine the chemical composition of (a) TRIP 450/800; (b) 304 stainless steel; and (c) 4140 steel. If a foundry ladle will pour 50,000 kg, calculate the weight of each element in the ladle.

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(b) In casting experiments performed using a certain alloy and type of sand mould, for which n can be approximately taken as 2, it took 155 sec for a cube-shaped casting to solidify. The cube was 50 mm per side. (i) Determine the value of the mould constant in Chvorinov's rule. (ii) When the same alloy and mould type are used to make a cylindrical casting of diameter 30 mm, what is the maximum length of the cylinder if the maximum solidification time is limited to 1 minute?
You were required to make 1000 simple small parts in aluminum. Would using a permanent mold be less expensive per part then preparing 1000 sand molds explain?
3. Casting (a) You want to make one bronze casting of your face, life size, and hollow. How would you do this? (b) As you fill the mold, what two parameters of the sand casting operation effect the hydrostatic pressure in the mold cavity. What does this pressure determine?

Chapter 5 Solutions

Manufacturing Engineering & Technology

Ch. 5 - What are the percentage carbon contents of...Ch. 5 - Prob. 12RQCh. 5 - Prob. 13RQCh. 5 - Prob. 14RQCh. 5 - Prob. 15RQCh. 5 - What is high-speed steel?Ch. 5 - Prob. 17RQCh. 5 - Prob. 18RQCh. 5 - Prob. 19RQCh. 5 - What effect does carbon content have on mechanical...Ch. 5 - Identify several different products that are made...Ch. 5 - Professional cooks generally- prefer carbon-steel...Ch. 5 - Prob. 23QLPCh. 5 - Explain why continuous casting has been such an...Ch. 5 - Describe applications in which you would not want...Ch. 5 - Explain what would happen if the speed of the...Ch. 5 - The cost of mill products of metals increases with...Ch. 5 - Describe your observations regarding the...Ch. 5 - Prob. 29QLPCh. 5 - Prob. 30QLPCh. 5 - In Table 5.9, D2 steel is listed as a more common...Ch. 5 - List the common impurities in steel. Which of...Ch. 5 - Explain the purpose of the oil shown at the top...Ch. 5 - Recent research has identified mold-surface...Ch. 5 - Prob. 35QLPCh. 5 - List and explain the advantages and disadvantages...Ch. 5 - Conduct an Internet search and determine the...Ch. 5 - Refer to the available literature, and estimate...Ch. 5 - Some soft drinks are now available in steel cans...Ch. 5 - Using strength and density data, determine the...Ch. 5 - The endurance limit (fatigue life) of steel is...Ch. 5 - Using the data given in Table 5.4, obtain the...Ch. 5 - Based on the information given in Section 5.5.1,...Ch. 5 - Assume that you are in charge of public relations...Ch. 5 - Assume that you are in competition with the steel...Ch. 5 - In the past, waterfowl hunters used lead shot in...Ch. 5 - Aluminum is being used as a substitute material...Ch. 5 - In the 1940s (the Second World War), the Yamato...Ch. 5 - Search the technical literature, and add more...Ch. 5 - Referring to Fig. 5.4a, note that the mold has...
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Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license