Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 39, Problem 35SDP

How would you describe the benefits of FMS to an older worker in a manufacturing facility whose experience has been running only simple machine tools?

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A Company produces mechanical probe to update OWSVS (Offensive-Warfare-Support- Vehicle- Systems). For the process of making a mechanical probe, 10 process steps are needed. It is calculated that the scrap rate and rework rate are 12% and 9%, respectively. The average setup time, average machining (operational) time and the average non- operational time can be expressed as: 2.4 hours, 9.6 minutes, and 9.6 hours, respectively. a) With a batch size of 520 mechanical probes, what must be Manufacturing Lead Time (MLT) in hours? b) With 8 hours per shift and two shifts per day, if the plant works 5 days a week, what is the MLT in weeks? c) If the availability factor can be expressed as 81%, then what must be the value of MLT? (in hours and weeks)
3.3 How does an automated assembly operate with a minimum of manual labor involvement?How is data collected and recorded during an automated manufacturing process?
3- Consider the precedence relationship between the activities of an assembly line. Knowing that the cycle time (T) of the assembly line is 10, then: a) Show the activities are assigned to the work station? (Note that you must show which activities are assigned to which stations. Do not give a number of workstations)  b)  Calculate efficiency and smoothness indices.

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