Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492962
Author: J. T. Black
Publisher: WILEY
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Chapter 14, Problem 40RQ
To determine
Limitation associated with green sand as a mold material.
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Chapter 14 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 14 - What are some of the factors that influence the...Ch. 14 - What are the three basic categories of casting...Ch. 14 - What metals are frequently cast into products?Ch. 14 - What features combine to make cast iron and...Ch. 14 - Which type of casting is the most common and most...Ch. 14 - Prob. 6RQCh. 14 - Prob. 7RQCh. 14 - What is the simplest and least expensive type of...Ch. 14 - What is a match plate, and how does it aid...Ch. 14 - How is a cope-and-drag pattern different from a...
Ch. 14 - Prob. 11RQCh. 14 - Prob. 12RQCh. 14 - For what types of products might a loose-piece...Ch. 14 - What are the four primary requirements of molding...Ch. 14 - Prob. 15RQCh. 14 - Prob. 16RQCh. 14 - What is a muller, and what function does it...Ch. 14 - Prob. 18RQCh. 14 - What is a standard rammed specimen for evaluating...Ch. 14 - What is permeability, and why is it important in...Ch. 14 - How does the ratio of water to clay affect the...Ch. 14 - How is the hardness of molding sand determined?Ch. 14 - Prob. 23RQCh. 14 - How does the size and shape of the sand grains...Ch. 14 - Prob. 25RQCh. 14 - Prob. 26RQCh. 14 - Prob. 27RQCh. 14 - Prob. 28RQCh. 14 - Prob. 29RQCh. 14 - Prob. 30RQCh. 14 - What are hot tears, and what can cause them to...Ch. 14 - When might hand ramming be the preferred method of...Ch. 14 - Prob. 33RQCh. 14 - Prob. 34RQCh. 14 - Prob. 35RQCh. 14 - Prob. 36RQCh. 14 - What is stack molding?Ch. 14 - Prob. 38RQCh. 14 - What are the components of green sand?Ch. 14 - Prob. 40RQCh. 14 - Prob. 41RQCh. 14 - Prob. 42RQCh. 14 - What are some of the advantages and limitations of...Ch. 14 - Prob. 44RQCh. 14 - Prob. 45RQCh. 14 - Prob. 46RQCh. 14 - Prob. 47RQCh. 14 - Prob. 48RQCh. 14 - Prob. 49RQCh. 14 - Why do shell molds have excellent permeability and...Ch. 14 - Prob. 51RQCh. 14 - Prob. 52RQCh. 14 - Prob. 53RQCh. 14 - Prob. 54RQCh. 14 - Prob. 55RQCh. 14 - What is the sand binder in the core-oil process,...Ch. 14 - What is the binder in the hot-box core-making...Ch. 14 - What is the primary attraction of the cold-box...Ch. 14 - What is shelf life? How is it different from bench...Ch. 14 - Prob. 60RQCh. 14 - Prob. 61RQCh. 14 - Prob. 62RQCh. 14 - Prob. 63RQCh. 14 - Prob. 64RQCh. 14 - Prob. 65RQCh. 14 - Why are plaster molds only suitable for the...Ch. 14 - How does the Antioch process provide permeability...Ch. 14 - What is the primary performance difference between...Ch. 14 - Prob. 69RQCh. 14 - Prob. 70RQCh. 14 - Prob. 71RQCh. 14 - Describe the progressive construction of an...Ch. 14 - Why are investment casting molds generally...Ch. 14 - Prob. 74RQCh. 14 - What are some of the attractive features of...Ch. 14 - What recent development has made one-of-a-kind or...Ch. 14 - Prob. 77RQCh. 14 - Prob. 78RQCh. 14 - What are some of the benefits of not having to...Ch. 14 - What are some of the ways by which expanded...Ch. 14 - Prob. 81RQCh. 14 - Prob. 82RQCh. 14 - Prob. 83RQCh. 14 - Prob. 84RQCh. 14 - Prob. 85RQCh. 14 - Prob. 86RQCh. 14 - What are the most common single-use mold...Ch. 14 - What are the most common methods of core...Ch. 14 - Although cores increase the cost of castings, they...Ch. 14 - Several of the additive manufacturing processes...Ch. 14 - Additive manufacturing processes can also build...Ch. 14 - Cast iron cookware can offer a number of...Ch. 14 - Figure CS-14 shows the hitch ball component of a...Ch. 14 - Prob. 2.1CSCh. 14 - Prob. 2.2CSCh. 14 - Prob. 2.3CS
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- What would you do to improve the surface finish in expendable-mold casting processes?arrow_forwardExplain in detail different components of a gating system in sand mold castingarrow_forward2. What do the various elements that comprise the gating system? what are the pouring basin in a sand casting? 3. Explain why a sprue should be tapered? 4. What are the disadvantages of die casting? 5. Explain the various kinds of patterns in use. What are the allowances provided How do the patterns differ from the casting required? 6. Define Expendable-mold, Expendable-pattern Casting Processesarrow_forward
- 6. Define Expendable-mold, Expendable-pattern Casting Processesarrow_forwardQuestion No. 4: (20 points) Fill the empty boxes and describe the investment casting process (steps, advantages). Open riser Vent Flask Blind riser Core Sand (sand) - Choke Parting line Gate -Mold- cavity Well Sandarrow_forwardWhat are "no-bake" molds, and how do they compare to green sand molds? a) "No Bake" molds replace the tradition clay-and-water or thermoset polymer binders used in traditional sand molds with resins that do not need heat in order to cure. The result is a mold that can maintain better dimensional control over high production volume. b) "No Bake" molds replace the tradition clay-and-water or thermoset polymer binders used in traditional sand molds with fine wood chips. They are then compressed with high pressure without baking. c) "No Bake" molds replace the tradition clay-and-water or thermoset polymer binders used in traditional sand molds with dry clay that do not need heat in order to cure. The result is a mold that doesn't require and baking. d) "No Bake" molds is the same as the tradition clay-and-water but used in high production volume.arrow_forward
- QUESTIONS 1- Describe with net sketch: a. Pattern b. Riser c. Runners d. Core 2- Compare between open mold and closed mold. 3-Explain the main Procedures of Sand Casting. 4 - What are the important properties which are essential in good molding sand? Explain in details. 5- Mention advantages and disadvantages of casting. 6- Describe types of sand mold. 7- What are the common binders of sand mold and cores? 8- Describe Desirable Mold Properties. 9- Explain two types of patterns and two pattern allowances 10- Describe with sketches shell process casting (i) Composition of sand mixture (ii) Steps in molding (iii) Advantages (iv) Limitations and (v) Applications 11- Explain with Sketch the construction and operation of a hot chamber die casting machine. 12- Compare between hot chamber die casting and hot chamber die casting. 13- What is meant of investment casting? What are the main materials used for making the investment pattern. 14- Describe various kinds of patterns in use. 15- Why…arrow_forwardWhat are some of the materials used to make casting patterns and their advantages and disadvantages no less than 3arrow_forwardWhich of the following manufacturing methods could be economical for a batch size of 100.000 units?arrow_forward
- How can density effect in sand casting operation and how we can plan an experiment to see the effect ?arrow_forwardQUESTION 1 a) Explain what is the basic difference between expendable and permanent molds used in metal casting? Briefly also describe what are the primary advantage and disadvantage of each these two types of molds? (CO1, PO1, C2) b) Describe the steps involved in making the sand mold and the casting, including what steps that may be needed to improve the casting after it is hardened and removed? (C01, PO1, C2) c) One of Open Mold processes for shaping fibre reinforced plastics (FRP) is Hand Lay Up. List the five (5) steps involved in the Hand Lay Up method? (CO2, PO1, C2`arrow_forwardDescribe the following two important sand casting defects. (i) Misrun (ii) Pin Holesarrow_forward
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