Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 1, Problem 8RQ
Explain what is meant by structure-sensitive and structure-insensitive properties of metals.
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motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine:
a) the minimum permissible diameter for aluminum shafts (1) and (2)
b) the minimum permissible diameter for steel shaft (3).
c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
First monthly exam
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Q1/Water at 15° C flow through a 300 mm diameter riveted steel pipe, E-3 mm with a head loss of 6 m in
300 m length. Determine the flow rate in pipe. Use moody chart.
Q2/ Assume a car's exhaust system can be approximated as 14 ft long and 0.125 ft-diameter cast-iron pipe (
= 0.00085 ft) with the equivalent of (6) regular 90° flanged elbows (KL = 0.3) and a muffler. The
muffler acts as a resistor with a loss coefficient of KL= 8.5. Determine the pressure at the beginning of the
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10-3 slug/ft³, u= 4.7 x 10-7 lb.s/ft²) Use moody chart
(1)
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Kel=0.3
Q3/Liquid ammonia at -20°C is flowing through a 30 m long section of a 5 mm diameter copper tube(e =
1.5 × 10-6 m) at a rate of 0.15 kg/s. Determine the pressure drop and the head losses.
.μ= 2.36 × 10-4 kg/m.s)p = 665.1 kg/m³
2/Y
Y+1
2Cp
Q1/ Show that
Cda
Az x
P1
mactual
Cdf
Af
R/T₁
2pf(P1-P2-zxgxpf)
Q2/ A simple jet carburetor has to supply 5 Kg of air per minute. The air is at a pressure of 1.013 bar
and a temperature of 27 °C. Calculate the throat diameter of the choke for air flow velocity of 90 m/sec.
Take velocity coefficient to be 0.8. Assume isentropic flow and the flow to be compressible.
Quiz/ Determine the air-fuel ratio supplied at 5000 m altitude by a carburetor which is adjusted to give
an air-fuel ratio of 14:1 at sea level where air temperature is 27 °C and pressure is 1.013 bar. The
temperature of air decreases with altitude as given by the expression
The air pressure decreases with altitude as per relation h = 19200 log10 (1.013), where P is in bar. State
any assumptions made.
t = ts
P
0.0065h
Chapter 1 Solutions
Manufacturing Engineering & Technology
Ch. 1 - What is the difference between an atom and a...Ch. 1 - Prob. 2RQCh. 1 - Prob. 3RQCh. 1 - Prob. 4RQCh. 1 - Define anisotropy. What is its significance?Ch. 1 - What effects does recrystallization have on the...Ch. 1 - What is strain hardening, and what effects does it...Ch. 1 - Explain what is meant by structure-sensitive and...Ch. 1 - Prob. 9RQCh. 1 - What influence does grain size have on the...
Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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