Mercury, Incorporated, produces cell phones at its plant in Texas. A year ago, a consumer survey ranked the company's cell phones low in product quality. Shocked by this result, Jorge Gomez, Mercury's president, set up a task force to implement a formal quality improvement program. Included on this task force were representatives from the Engineering, Marketing, Customer Service, Production, and Accounting departments. After working together for a year, the task force prepared the quality cost report shown below: Prevention costs: Machine maintenance Training suppliers Quality circles Total prevention cost Appraisal costs: Incoming inspection Final testing Total appraisal cost Internal failure costs: Rework Scrap Total internal failure cost External failure costs: Warranty repairs Customer returns Mercury, Incorporated Quality Cost Report (in thousands) Total external failure cost Total quality cost Total production cost Prevention costs: Machine maintenance Training suppliers Quality circles Total prevention costs Appraisal costs Incoming inspection Final testing Total appraisal costs Internal failure costs: Rework Scrap Total internal failure costs External failure costs: Warranty repairs Customer returns Total external failure costs Total quality cost Amount $ Required: 1. Expand the company's quality cost report by showing the costs in both years as percentages of both total production cost and total quality cost Note: Round your percentage answers to 1 decimal place (i.e 0.1234 should be entered as 12.3). $ 83 0 0 83 33 93 126 63 53 116 Last Year This Year 103 333 $83 0 0 83 436 761 33 93 126 63 53 116 103 333 436 $ 761 $ 4,850 Last Year Percentage of Total Production Cost 0.0 0.0 $ 133 23 33 189 Mercury, Incorporated Quality Cost Report (in thousands) 0.0 53 103 156 0.0 0.0 143 83 226 43 93 136 $ 707 $5,450 Percentage of Total Quality Cost 0.0 0.0 0.0 Amount S 0.0 00 $ 133 23 33 189 53 103 156 143 83 226 43 93 136 707 Tural This Year Percentage of Total Production Cost 0.0 0.0 0.0 0.0 0.0 Percentage of Total Quality Cost 0.0 0.0 0.0 0.0 0.0 4

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Chapter14: Quality And Environmental Cost Management
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Problem 35P: Recently, Ulrich Company received a report from an external consulting group on its quality costs....
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Mercury, Incorporated, produces cell phones at its plant in Texas. A year ago, a consumer survey ranked the company's cell phones
low in product quality. Shocked by this result, Jorge Gomez, Mercury's president, set up a task force to implement a formal quality
improvement program. Included on this task force were representatives from the Engineering, Marketing, Customer Service,
Production, and Accounting departments. After working together for a year, the task force prepared the quality cost report shown
below:
Prevention costs:
Machine maintenance
Training suppliers
Quality circles
Total prevention cost
Appraisal costs:
Incoming inspection
Final testing
Total appraisal cost
Internal failure costs:
Rework
Scrap
Total internal failure cost
External failure costs:
Warranty repairs
Customer returns
Mercury, Incorporated
Quality Cost Report
(in thousands)
Total external failure cost
Total quality cost
Total production cost
Prevention costs:
Machine maintenance
Training suppliers
Quality circles
Total prevention costs
Appraisal costs:
Incoming inspection
Final testing
Total appraisal costs
Internal failure costs:
Rework
Scrap
Total internal failure costs
External failure costs:
Warranty repairs
Customer returns
Total external failure costs
Total quality cost
Total production cost
Amount
$
$
83
0
0
83
33
93
126
Required:
1. Expand the company's quality cost report by showing the costs in both years as percentages of both total production cost and total
quality cost.
Note: Round your percentage answers to 1 decimal place (i.e 0.1234 should be entered as 12.3).
63
53
116
Last Year This Year
$83
3003
103
333
436
761
4,850
83
332
93
126
63
53
116
103
333
436
$761
$ 4,850
Last Year
Percentage of
Total Production
Cost
0.0
0.0
$ 133
23
33
189
Mercury, Incorporated
Quality Cost Report
(in thousands)
0.0
53
103
156
0.0
0.0
143
83
226
43
93
136
$707
$ 5,450
Percentage of
Total Quality
Cost
0.0
0.0
0.0
Amount
S
0.0
0.0 $
$
133
23
33
189
53
103
156
143
83
226
43
93
136
707
5,450
This Year
Percentage of
Total Production
Cost
0.0
0.0
0.0
0.0
0.0
Percentage of
Total Quality
Cost
0.0
0.0
0.0
0.0
0.0
h
Transcribed Image Text:Mercury, Incorporated, produces cell phones at its plant in Texas. A year ago, a consumer survey ranked the company's cell phones low in product quality. Shocked by this result, Jorge Gomez, Mercury's president, set up a task force to implement a formal quality improvement program. Included on this task force were representatives from the Engineering, Marketing, Customer Service, Production, and Accounting departments. After working together for a year, the task force prepared the quality cost report shown below: Prevention costs: Machine maintenance Training suppliers Quality circles Total prevention cost Appraisal costs: Incoming inspection Final testing Total appraisal cost Internal failure costs: Rework Scrap Total internal failure cost External failure costs: Warranty repairs Customer returns Mercury, Incorporated Quality Cost Report (in thousands) Total external failure cost Total quality cost Total production cost Prevention costs: Machine maintenance Training suppliers Quality circles Total prevention costs Appraisal costs: Incoming inspection Final testing Total appraisal costs Internal failure costs: Rework Scrap Total internal failure costs External failure costs: Warranty repairs Customer returns Total external failure costs Total quality cost Total production cost Amount $ $ 83 0 0 83 33 93 126 Required: 1. Expand the company's quality cost report by showing the costs in both years as percentages of both total production cost and total quality cost. Note: Round your percentage answers to 1 decimal place (i.e 0.1234 should be entered as 12.3). 63 53 116 Last Year This Year $83 3003 103 333 436 761 4,850 83 332 93 126 63 53 116 103 333 436 $761 $ 4,850 Last Year Percentage of Total Production Cost 0.0 0.0 $ 133 23 33 189 Mercury, Incorporated Quality Cost Report (in thousands) 0.0 53 103 156 0.0 0.0 143 83 226 43 93 136 $707 $ 5,450 Percentage of Total Quality Cost 0.0 0.0 0.0 Amount S 0.0 0.0 $ $ 133 23 33 189 53 103 156 143 83 226 43 93 136 707 5,450 This Year Percentage of Total Production Cost 0.0 0.0 0.0 0.0 0.0 Percentage of Total Quality Cost 0.0 0.0 0.0 0.0 0.0 h
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