Lens Care Inc. (LCI) manufactures specialized equipment for polishing optical lenses. There are two models - one mainly used for fine eyewear (F-32) and another for lenses used in binoculars, cameras, and similar equipment (B-13). The manufacturing cost of each unit is calculated using activity-based costing, using the following manufacturing cost pools:   Cost Pools Allocation Base Costing Rate Materials handling Number of parts $ 3.80 per part Manufacturing supervision Hours of machine time $ 14.94 per hour Assembly Number of parts $

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Chapter4: Activity-based Costing
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Lens Care Inc. (LCI) manufactures specialized equipment for polishing optical lenses. There are two models - one mainly used for fine eyewear (F-32) and another for lenses used in binoculars, cameras, and similar equipment (B-13).

The manufacturing cost of each unit is calculated using activity-based costing, using the following manufacturing cost pools:

 

Cost Pools Allocation Base Costing Rate
Materials handling Number of parts $ 3.80 per part
Manufacturing supervision Hours of machine time $ 14.94 per hour
Assembly Number of parts $ 4.00 per part
Machine setup Each setup $ 57.20 per setup
Inspection and testing Logged hours $ 46.20 per hour
Packaging Logged hours $ 20.20 per hour
 

 

LCI currently sells the B-13 model for $4,925 and the F-32 model for $5,140. Manufacturing costs and activity usage for the two products are as follows:

 

  B-13   F-32
Direct materials $ 165.20     $ 76.16  
Number of parts   174.00       134  
Machine hours   8.60       4.34  
Inspection time   3.10       2.20  
Packaging time   1.60       1.20  
Setups   4       3  
 

 

The market price for B-13 and F-32 are reduced to $4,845 and $5,015 respectively. To achieve the target cost, Lens Care plans to reduce materials handling costs. How many parts must be removed from F-32 in order to achieve the target cost for F-32 (round up to whole units)?

 

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