Consider a manufacturing process depicted by the following flowchart. A1 A2 B: 4 minutes A3 Each of A1, A2, and A3: 20 minutes B Station A has 3 parallel operators, A1, A2, and A3. Station C has 2 parallel operators, C1 and C2. Each unit only needs to be processed by one of the operators A1, A2 and A3. After being processed at Station B, a unit then needs to be processed by either C1 or C2. The process time of the individual operators are given as follows. Either of C1 and C2: 2 minutes. C1 C2 What is the capacity (in units/hour) of the whole process? Round your final answer to 2 decimal places if it is not a whole number.
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- A manufacturing company has a small production line dedicated to the production of a particular product. The line has four stations in serial. Inputs arrive at station 1 and the output from station 1 becomes the input to station 2. The output from station 2 is the input to station 3 and so on. The output from station 4 is the finished product. Station 1 can process 2,700 units per month, station 2 can process 2,500/month, station 3 can process 2,300/month, and station 4 can process 2,100/month. What station sets the maximum possible output from this system? What is that maximum output number?A manufacturing company has a small production line dedicated to the production of a particular product. The line has four stations in serial. Inputs arrive at station 1 and the output from station 1 becomes the input to station 2. The output from station 2 is the input to station 3 and so on. The output from station 4 is the i nished product. Station 1 can process 2,700 units per month, station 2 can process 2,500/month, station 3 can process 2,300/month, and station 4 can process 2,100/month. What station sets the maximum possible output from this system? What is that maximum output number?There is a manufacturing company that has a dedicated production line to make one specific product. The line has three stations working in serial. Inputs arrive at station 1 and the output from station 1 becomes the input to station 2. The output from station 2 is the input to station 3. The output from station 3 is the finished product. Station 1 can process 500 units per week, station 2 can process 300 units per week, and station 3 can process 400 units per week. illustrates this problem. Question Answer ↓ What is the maximum output number per week?
- Consider the following batch-flow process consisting of three process stepsperformed by three machines. Process steps step 1 step 2 step 3 processing time 0.25min./unit 0.20 min./unit 0.15 min./unit setup time 30 min 20 min 45 min Work is processed in batches at each step. Before a batch is processed at a step, the machine atthat step must be set up. (During a setup, the machine is unable to process any product.) Assumethat there is a dedicated setup operator for each machine (i.e., there is always someone availableto perform a setup at each machine.)a. What is the capacity of step 1 if the batch size is 35 parts?b. For what batch sizes is step 1 (2, 3) the bottleneck?Before completing production, a product must passthrough three stages of production. On the average, a newproduct begins at stage 1 every 6 minutes. The average timeit takes to process the product at each stage is as follows:stage 1, 3 minutes; stage 2, 2 minutes; stage 3, 1 minute.After finishing at stage 3, the product is inspected (assumethis takes no time). Ten percent of the final products arefound to have a defective part and must return to stage 1 andgo through the entire system again. After completing stage3, 20% of the final products are found to be defective. Theymust return to stage 2 and pass through 2 and 3 again. Onthe average, how many jobs are in the system? Assume thatall interarrival times and service times are exponential andthat each stage consists of a single server.Consider a production line with four stations. Station 1 can produce a unit in 9 minutes. Station 2 can produce a unit in 8 minutes. Station three has two identical machines, each of which can process a unit in 12 minutes (each unit only needs to be processed on one of the two machines). Station 4 has two lines: one line has two continuous machines with a process time of 5 minutes/unit and 6 minutes/unit; the other line can produce a unit in 10 minutes. The bottleneck is station (just fill in a number in this question), the system process time is min/unit, the cycle time is mins. If one week has 5 working days and each day operates 8 hours, then the weekly capacity is unit/week.
- Consider a production line with five stations. Station 1 can produce a unit in 10 minutes. Station 2 can produce a unit in 9 minutes. Station 3 has two identical machines, each of which can process a unit in 14 minutes (each unit only needs to be processed on one of the two machines. Station 4 can produce a unit in 5 minutes. Station 5 can produce a unit in 8 minutes. Which station is the bottleneck station?You operate a process with three workstations; the cycle times are given below. A regular batch is 52 units and your production line runs 5 hours per day. Calculate how many hours lead time is required to ship a batch, assuming there are no orders ahead in the queue and there is no inventory to fill the order. Workstation 1 has a cycle time of 2 minutes per unit Workstation 2 has a cycle time of 3 minutes per unit Workstation 3 has a cycle time of 3 minutes per unit Select one: a. 1560.00 b. 8.00 c. 1560.00 d. 90.00 e. 2340.00In the welding operations of a bicycle manufacturer, a bike frame has a flow time of about 12.75 hours. The time in the welding operation is spent as follows: 2 hours waiting in front of the cutting machine for the batch to start, 2 hours waiting for the setup of the machine, 2 hour waiting for the other pieces of the batch to go through cutting, 1 minute at the cutting machine, and 2 hours waiting for the transfer to the welding machine. Then, at the welding machine, the unit spends 1 hour waiting in front of the welding machine for the batch to start, 1 hour waiting for the setup of the welding machine, 0.75 hour waiting for the other pieces of the batch to go through welding, 0.25 minute at the welding machine, and 2 hour waiting for the transfer to the next department. (Round your percentage answer to 4 decimal places.) Determine the exact flow time. What is the value-added percentage of the flow time? 0.0604 percent
- Consider the following tasks that must be assigned to four workers on a conveyor-paced assembly line (i.e., a machine-paced line flow). Each worker must perform at least one task. There exists unlimited demand unless stated otherwise. Time to Complete Task (seconds): Task 1: 30 Task 2: 25 Task 3: 15 Task 4: 20 Task 5: 15 Task 6: 20 Task 7: 50 Task 8: 15 Task 9: 20 Task 10: 25 Task 11: 15 Task 12: 20 The current conveyor-paced assembly-line configuration assigns the workers in the following way: • Worker 1: Tasks 1, 2, 3 • Worker 2: Tasks 4, 5, 6 • Worker 3: Tasks 7, 8, 9 • Worker 4: Tasks 10, 11, 12 What is the direct labor content (in seconds per unit)?In the welding operations of a bicycle manufacturer, a bike frame has a flow time of about 11.5 hours. The time in the welding operation is spent as follows: 2 hours waiting in front of the cutting machine for the batch to start, 2 hours waiting for the setup of the machine, 1 hour waiting for the other pieces of the batch to go through cutting, 1 minute at the cutting machine, and 3 hours waiting for the transfer to the welding machine. Then, at the welding machine, the unit spends 1 hour waiting in front of the welding machine for the batch to start, 1 hour waiting for the setup of the welding machine, 0.5 hour waiting for the other pieces of the batch to go through welding, 0.5 minute at the welding machine, and 1 hour waiting for the transfer to the next department. Determine the exact flow time. What is the value-added percentage of the flow time?(round percentage answer to 4 decimal places.) answer:_______percentIn the welding operations of a bicycle manufacturer, a bike frame has a flow time of about 16.65 hours. The time in the welding operation is spent as follows: 3 hours waiting in front of the cutting machine for the batch to start, 3 hours waiting for the setup of the machine, 1 hour waiting for the other pieces of the batch to go through cutting, 1 minute at the cutting machine, and 3 hours waiting for the transfer to the welding machine. Then, at the welding machine, the unit spends 2 hour waiting in front of the welding machine for the batch to start, 2 hour waiting for the setup of the welding machine, 0.65 hour waiting for the other pieces of the batch to go through welding, 0.4 minute at the welding machine, and 2 hour waiting for the transfer to the next department. (Round your percentage answer to 4 decimal places.) Determine the exact flow time. What is the value-added percentage of the flow time? percent cetion MacBook Air ww.