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What Is Standardized Work

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Standardized work
• Need for a system in place to solve the problem of occurrence.
1. The basic requirement for a successful plant operation is to have a system in place to solve problems as and when it arises.
2. Find the right people to lead this system.

• “How long has a skipper got to react if he spots a problem?” And “How long has a manager got to react if a quality problem arises?”

• The reaction time on any problem by Supervisor will be quicker than the plant manager who has to wait for a report to analyze the situation. The Supervisor / Operators need to have a process for correcting problems as and when they arise. It is ‘how’ a person does it and the results obtained which matters.

• It is like wartime, every time you develop …show more content…

In documenting the current practice, Standardized work forms the baseline for continuous improvement. Once a single standard gets improved; the new standard becomes the baseline for future improvements. Improvement in standardized work is a continuous process. Standardized process has 3 elements – a) Takt time – time taken for the end product to meet customer demand, b) work sequence – Operator to perform tasks within takt time, and c) Standard inventory – standard inventory required to be kept to ensure smooth operation …show more content…

Standardized work focuses on 5w and 1 h. 5w (who, what, when, where, and why) – who operates the process, what does final product look and quality checks, when will it be ready, where to complete the process, why this step essential? 1 h (how) – “how” is the process to follow the time and resource. Overall the process should be smooth. Standardized work is best practices known and which are put in place by documenting the process. Standardized work is to ensure optimization of productivity, safety and quality. The goal of standardization is to ensure all 3 i.e. productivity, safety and quality are met in highest standard. Standardized work can be defined as sequence of job functions organized efficiently and followed by an operator repeatedly. The process of standardized work’s ultimate aim is to achieve kaizen. If there is no change or progress in standardized work, then the plant is in regression.
As Taiichi Ohno rightly says – “People don’t go to Toyota to ‘work’, they go there to think”. “where there is no standard, there can be no kaizen”, and “Improvement is endless and

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