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Using The Hydrate Rather Than The Anhydrous Form Of Theophylline

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Theophylline is a bronchodilator used in the treatment of asthma, it has a low molecular weight of 180.2. It is slightly acidic, when in a saturated solution of water and has a pKa of 8.81.

2. What are the implications of using the hydrate rather than the anhydrous form of theophylline (i) in formulation (manufacture of the tablet) and (ii) in biopharmaceutics (dissolution)? 20%

I. Manufacturing theophylline formulations come with challenges for both the anhydrous and hydrate. For the anhydrous form, a study showed that the wet granulation of theophylline anhydrous in conjunction with microcrystalline cellulose, led to the formation of the monohydrate form of the drug. This is significant because the monohydrate has slower dissolution than the anhydrous form of theophylline. Thus the method of manufacture is highly important as the study showed directly compressed pellets had better dissolution profiles. Also it shows the importance of the choice of excipients as pellets manufactured via wet granulation in the absence of microcrystalline cellulose showed similar release to that of directly anhydrous theophylline.

Theophylline monohydrate has a tendency to dehydrate during the drying process, it can do so at fairly cool temperatures of around 60⁰C. So this makes temperature an important factor in the manufacture of monohydrate as phase transition can occur.

II. A study conducted in 1992 found

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